4 x10 PERGOLA OUTDOOR PRODUCT MODEL: # 1802513 Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 1-800-856-4445 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Register your new (Outdoor Product) on-line @ www.backyarddiscovery.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
STOP ALTO Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.backyarddiscovery.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La enda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Outdoor Product Dear Customer: Please read entire booklet completely before beginning the assembly process. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Recreational Park, or any similar Commercial Application. Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury.
Owner’s Manual Outdoor Product Maintenance Instructions: 1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so tight that you crack the wood) It is particularly important that this procedure be followed at the beginning of each season. 2. Oil all metallic moving parts monthly during the usage period. 3. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place. Replace when necessary.
Outdoor Product Assembly Manual FAQs: 1. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your family’s safety, our wood is completely chemical free and we do not use pressuretreated wood. The stain we use is a top coat using a water-based product that is for appearance only. 2. How often should the product be stained? Backyard Discovery recommends the product be stained once each year.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions 10' 6' Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6' 6'-7 5/8" 7'-11 1/4" 14' 6'-11 1/4" 10'-11 3/8" 12'- 3/4" 8'- 3/4" Important Assembly Notes 1) While assembling unit, take time before and after each phase to make sure unit is level. If unit is not level, assembly will be difficult and improper assembly may result.
Parts Identification Wood Components (NOT TO SCALE) D1 - JOIST - W4L11635 1 3/8"x5 1/4"x92 7/8" (36x134x2360) (2) D2 - JOIST END - W4L11643 1 3/8"x5 1/4"x37 1/2" (36x134x954) (4) D3 - SLOTTED JOIST - W4L11637 1 3/8"x5 1/4"x114" (36x134x2896) (8) (2) D4 - JOIST - W4L11636 1 3/8"x5 1/4"x90" (36x134x2286) (2) D5 - JOIST - W4L11638 1 3/8"x5 1/4"x90" (36x134x2286) (8) (4) (8) (4) D6 - JOIST END - W4L11633 1 3/8"x5 1/4"x15" (36x134x381) D7 - JOIST END - W4L11634 1 3/8"x5 1/4"x37 1/2" (36x134x954)
Parts Identification Wood Components (NOT TO SCALE) (2) D11 - JOIST - W4L11646 1 3/8"x5 1/4"x92 7/8" (36x134x2360) P1 - PURLIN - W4L11639 (12) 1 3/8"x1 3/8"x69 5/8" (36x36x1767) P2 - PURLIN - W4L11640 (12) 1 3/8"x1 3/8"x90 1/4" (36x36x2291) WP1 - PERGOLA POST - W2A02600 (4) 5 1/2"x5 1/2"x89 1/2" (140x140x2273)
Parts Identification Hardware (2) - T-30 TORX WRENCH - H100114 (2) - T-30 TORX BIT - H100147 (2) - T-40 TORX BIT - A100042 (2) - T-40 TORX WRENCH - A100041 (26) (42) (100) - BOLT WH 5/16x7-1/4 BLK - H100196 (18) - CONCRETE ANCHOR 1/4" x 2" - H100120 - BOLT WH 5/16x2-1/4 BLK - H100205 - SCREW PFH 8x2-1/2 BLK - H100201 (42) (17) (2) (2) (96) - SCREW PFH 8x1/2 BLK - H100203 (26) - NUT BARREL WH 5/16x1-1/2 BLK - H100193 (13) - LAG SCREW WH 5/16x3 BLK - H100206 - SCREW PWH 8x5/8 BLK - H100202
Parts Identification Accessories (NOT TO SCALE) (4) HT - FOOT 142 SQUARE POST - A100029 (1) XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 (1) - STAIN MARKER - A6P00171 (1) SQ - "A" REVISION TAG - A100314
(2) (4) D4 - JOIST - W4L11636 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L11642 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 1 (8) BOLT WH 5/16x2-1/4 BLK (8) BUILD BOTH SIDES ***HAND TIGHEN ONLY AT THIS TIME*** NUT (8) BARREL WH 5/16x7/8 BLK (8) WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x7/8 BLK (8 PLCS) WASHER LOCK EXT 12x19 BLK (8 PLCS) D4 D9 BOLT WH 5/16x2-1/4 BLK (8 PLCS) D9 WASHER LOCK EXT 8x19 BLK (8 PLCS) WASHER LOCK EXT 8x19 BLK
(2) (4) D11 - JOIST - W4L11646 1 3/8"x5 1/4"x92 7/8" (36x134x2360) D2 - JOIST END - W4L11643 1 3/8"x5 1/4"x37 1/2" (36x134x954) (4) D8 - LONG ANGLE BRACE - W4L11641 1 3/8"x5 1/4"x37 1/8" (36x134x942) STEP 2 BUILD BOTH SIDES (16) BOLT WH 5/16x2-1/4 BLK NUT (16) BARREL WH 5/16x7/8 BLK WASHER (16) LOCK EXT 8x19 BLK WASHER (16) LOCK EXT 12x19 BLK D2 NUT BARREL WH 5/16x7/8 BLK (16 PLCS) WASHER LOCK EXT 12x19 BLK (16 PLCS) D8 D11 D2 BOLT WH 5/16x2-1/4 BLK (16 PLCS) WASHER LOCK EXT 8x19 BLK (16 PL
(2) (4) D1 - JOIST - W4L11635 1 3/8"x5 1/4"x92 7/8" (36x134x2360) D7 - JOIST END - W4L11634 1 3/8"x5 1/4"x37 1/2" (36x134x954) (4) D8 - LONG ANGLE BRACE - W4L11641 1 3/8"x5 1/4"x37 1/8" (36x134x942) STEP 3 (16) BUILD BOTH SIDES BOLT WH 5/16x2-1/4 BLK NUT (16) BARREL WH 5/16x7/8 BLK D7 WASHER (16) LOCK EXT 8x19 BLK WASHER (16) LOCK EXT 12x19 BLK NOTE HOLE LOCATIONS NUT BARREL WH 5/16x7/8 BLK (16 PLCS) WASHER LOCK EXT 12x19 BLK (16 PLCS) D1 D8 D7 BOLT WH 5/16x2-1/4 BLK (16 PLCS) WASHER LOCK E
(2) D5 - JOIST - W4L11638 1 3/8"x5 1/4"x90" (36x134x2286) (4) WP1 - PERGOLA POST - W2A02600 5 1/2"x5 1/2"x89 1/2" (140x140x2273) STEP 4 BUILD BOTH SIDES LAG SCREW WH 5/16x3 BLK (4) NUT (8) BARREL WH 5/16x1-1/2 BLK WASHER LOCK EXT 12x19 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK (8) NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) (8) WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK (2 PLCS) LAG SCREW WH 5/16x3 BLK (2 PLCS) WASHER (12) LOCK EXT 8x19 BLK D5 BOLT WH 5/16x7-1/4 BLK (4 PLCS) WASHER LOCK EXT 8x19
(8) D6 - JOIST END - W4L11633 1 3/8"x5 1/4"x15" (36x134x381) STEP 5 BUILD BOTH SIDES NUT (8) BARREL WH 5/16x1-1/2 BLK (8) (8) WASHER LOCK EXT 12x19 BLK (8) WASHER LOCK EXT 8x19 BLK NUT BARREL WH 5/16x1-1/2 BLK (8 PLCS) WASHER LOCK EXT 12x19 BLK (8 PLCS) D6 X 8 BOLT WH 5/16x7-1/4 BLK (8 PLCS) WASHER LOCK EXT 8x19 BLK (8 PLCS) BOLT WH 5/16x7-1/4 BLK
STEP 6 BOLT WH 5/16x7-1/4 BLK (8 PLCS) (8) LAG SCREW WH 5/16x3 BLK WASHER LOCK EXT 12x19 BLK (8 PLCS) NUT (8) BARREL WH 5/16x1-1/2 BLK NUT BARREL WH 5/16x1-1/2 BLK (8 PLCS) (8) (8) BOLT WH 5/16x7-1/4 BLK WASHER LOCK EXT 12x19 BLK ASSEMBLY FROM STEP 3 WASHER (16) LOCK EXT 8x19 BLK ASSEMBLY FROM STEP 2 ASSEMBLY FROM STEP 5 LAG SCREW WH 5/16x3 BLK (8 PLCS) WASHER LOCK EXT 8x19 BLK (16 PLCS) NOTE HOLE LOCATION ASSEMBLY FROM STEP 3 ASSEMBLY FROM STEP 2 NOTE HOLE LOCATION 11 9 12 10 13 11 14 12
(8) D3 - SLOTTED JOIST - W4L11637 1 3/8"x5 1/4"x114" (36x134x2896) STEP 7 LAG SCREW WH 5/16x5-1/2 BLK (16 PLCS) WASHER (16) LOCK EXT 8x19 BLK WASHER LOCK EXT 8x19 BLK (16 PLCS) (16) D3 X 8 LAG SCREW WH 5/16x5-1/2 BLK
P1 - PURLIN - W4L11639 (12) 1 3/8"x1 3/8"x69 5/8" (36x36x1767) P2 - PURLIN - W4L11640 (12) 1 3/8"x1 3/8"x90 1/4" (36x36x2291) STEP 8 (96) SCREW PFH 8x2-1/2 BLK P2 P1 P1 P1 P1 P1 SCREW PFH 8x2-1/2 BLK (96 PLCS) P1 P1 P1 P1 P1 P1 P1 P2
(4) HT - FOOT 142 SQUARE POST - A100029 STEP 9 IF PLACING PERGOLA ON CONCRETE, PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST. 11 9 12 10 13 11 14 12 15 13 NOTE: IF NOT PLACING ON CONCRETE, PROCEED TO STEP 13.
STEP 10 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT.
STEP 11 CONCRETE (16) ANCHOR 1/4" x 2" MOVE THE PERGOLA ASIDE, PLACE EACH FOOT INSIDE THE CHALK LINES. USE A 3/16" CONCRETE DRILL BIT TO PILOT HOLES INTO THE CONCRETE. NEXT, USE (4) 1/4 x 2" CONCRETE ANCHORS TO ATTACH EACH FOOT.
STEP 12 MOVE THE PERGOLA BACK IN PLACE, SETTING EACH POST INSIDE A FOOT.
STEP 13 ATTACH FEET TO EACH POST SCREW PFH 8x1-1/2 BLK (16 PLCS) (16) SCREW PFH 8x1-1/2 BLK
(1) XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 (1) SQ - "A" REVISION TAG - A100314 STEP 14 (2) SCREW PFH 8x1/2 BLK (2 PLCS) BYD ID TAG (SMALL) WITHOUT AGES (2) SCREW PWH 8x5/8 BLK SCREW PFH 8x1/2 BLK SCREW PWH 8x5/8 BLK (2 PLCS) "A" REVISION TAG 2 3/4" 4 1/2" 4 1/2" 2 3/4"
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
