2 x 12 ARLINGTON GAZEBO Model # 2001527 Owner's Manual & Assembly Instructions MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason • Requires two or more people to assemble safely period. • Check for underground utilities before digging or • Check all coverings for bolts and sharp edges twice driving stakes into the ground.
Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it. About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion. 1/8” Proper Hardware Assembly BOLT Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood E1 E2 F1 F2 G1 G2 When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Tools Required for Installation Owner's Manual (2 NEEDED) 5/16 1/2 1/4 3/8 9
Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Owner's Manual Parts Identification D1 BEAM - W4L13661 1 3/8"x5 1/4"x89 1/2" (36x134x2274) (x2) D2 BEAM - W4L13606 (x8) 1 3/8"x5 1/4"x64 5/8" (36x134x1640) D3 BEAM - W4L13596 (x4) D4 (x4) 1 3/8"x5 1/4"x35 5/8" (36x134x904) BEAM - W4L13660 1 3/8"x5 1/4"x67 1/4" (36x134x1707) D5 ANGLE BRACE - W4L13602 D6 ANGLE BRACE - W4L13607 (x4) (x4) 1 3/8"x5 1/4"x30 1/4" (36x134x769) 1 3/8"x5 1/4"x32 3/8" (36x134x823) D7 ANGLE BRACE - W4L13610 D8 ANGLE BRACE - W4L13611 (x8) (x8) 1 3/8"x6 3/8"
Owner's Manual Parts Identification Wood Components (Not to Scale) E3 SHEATHING BOARD - W4L13659 (x8) 1 3/8"x3 3/8"x58 1/4" (36x86x1478) E4 SHEATHING BOARD - W4L13662 (x8) 1 3/8"x3 3/8"x87 1/4" (36x86x2217) H1 RAFTER - W4L13666 1"x3 3/8"x79 3/8" (24x86x2016) (x2) H2 FASCIA - W4L13663 H4 FASCIA - W4L13668 1"x3 3/8"x85 3/8" (24x86x2170) (x2) 1"x3 3/8"x59 3/4" (24x86x1518) (x2) H3 (x2) J60 RAFTER - W4L13667 (x2) 1"x3 3/8"x53 11/16" (24x86x1364) J61 RIDGE CAP STIFFENER - W4L13160 1"x
Owner's Manual Parts Identification Hardware Components H100829 BOLT WH BLK (x4) 5/16x9 1/2 H100765 (x26) H100354 (x18) BOLT WH 5/16x8 BLK BOLT WH 5/16x6 1/2 BLK H100194 BOLT WH BLK (x18) 5/16x2 1/2 H100193 NUT BARREL WH BLK (x42) 5/16x1-1/2 H100205 BOLT WH BLK (x58) 5/16x2-1/4 H100192 NUT BARREL WH BLK (x95) 5/16x7/8 H100407 BOLT WH BLK (x14) 5/16x1 1/2 H100459 BOLT WH BLK (x18) 5/16x1 1/4 H100379 T-NUT BLK (x26) 5/16 H100482 (x18) LAG SCREW WH 5/16x3-1/2 BLK H100206 (x4) H100468 BOLT WH
Owner's Manual Parts Identification Hardware Components H100201 SCREW PFH BLK (x4) 8x2-1/2 H100630 WASHER FLAT BLK (x17) 8x19 H100391 SCREW PFH BLK (x92) 8x2 H100198 WASHER LOCK EXT BLK 8x19 (x118) H100200 SCREW PFH BLK (x35) 8x1 1/2 H100536 SCREW PWH BLK (x44) 8x1 1/4 H100199 WASHER LOCK EXT BLK 12x19 (x114) H100392 SCREW PWH BLK (x17) 8x3/4 H100770 WASHER FLAT (x4) 5/16 BLK H100120 (x18) CONCRETE ANCHOR 1/4"x2" H100479 NUT LOCK BLK (x4) 5/16 H100760 SCREW WOODGRIP (x133) 10x1 1/4 A100042 T
Owner's Manual Parts Identification Accessory Components (Not to Scale) A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) A4M00619 (x4) A100314 (x1) A4M00961 L BRACKET 66x66x127 - BLK A4M00972 (x4) A4M00973 (x2) BRACKET A4M00974 (x4) (x8) BRACKET A4M00979 (x4) 15 "A" REVISION TAG ROOF BRACKET BRACKET BRACKET
Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M00978 (x8) A4M00977 POST PLATE (x8) A6P00308 (x4) 6x6 POST FOOT 16 POST ANCHORING PLATE
Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01125 (x8) A4M01115 (x2) A4M01114 (x4) A4M00983 (x2) 29 GA STEEL SHEETING 12 FOOT RIDGE CAP 29 GA ROOF EDGE TRIM A4M01127 ROOF EDGE TRIM SPLICE (x1) A6P00398 (x2) RIDGE CAP PROTECTOR 17 RIDGE CAP SPLICE
STEP 1 P1 (x2) POST - W2A03018 6"x6"x89 1/2" (152x152x2274) A6P00308 P2 (x2) (x4) POST - W2A03019 6x6 POST FOOT H100200 SCREW PFH BLK (x16) 8x1 1/2 6"x6"x89 1/2" (152x152x2274) COMPLETE THIS STEP TWICE TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3.
STEP 2 2'-2" [657 mm] D2 PILOT HOLE DOWN (x8) P3 (x2) A4M00619 BEAM - W4L13606 (x4) 1 3/8"x5 1/4"x64 5/8" (36x134x1640) L BRACKET 66x66x127 - BLK A4M00972 POST - W2A03021 A4M00974 6"x6"x33 1/4" (152x152x845) (x4) (x4) BRACKET BRACKET H100765 BOLT WH BLK (x24) 5/16x8 H100193 NUT BARREL WH BLK (x24) 5/16x1-1/2 H100198 WASHER LOCK EXT BLK (x8) 8x19 H100471 LAG SCREW WH BLK (x8) 5/16x1 1/2 COMPLETE THIS STEP TWICE NOTE: READ ALL THE NOTES BEFORE YOU BEGIN EACH STEP.
STEP 3 D8 (x8) H100482 LAG SCREW WH BLK (x8) 5/16x3 1/2 ANGLE BRACE - W4L13611 1 3/8"x6 3/8"x36 7/8" (34x163x938) H100205 BOLT WH BLK (x16) 5/16x2-1/4 H100192 NUT BARREL WH BLK (x16) 5/16x7/8 H100198 WASHER LOCK EXT BLK (x24) 8x19 H100199 WASHER LOCK EXT BLK (x16) 12x19 COMPLETE THIS STEP TWICE D8 (x2) ANGLE BRACE D8 (x2) ANGLE BRACE 192(x8) NUT BARREL - 7/8" 199(x8) WASHER - 12x19 198(x8) WASHER - 8x19 205(x8) BOLT - 2 1/4" 482(x4) LAG SCREW - 3 1/2" 198(x4) WASHER - 8x19 20
STEP 4 H100468 BOLT WH BLK (x16) 5/16x1 D4 (x4) BEAM - W4L13660 H100199 WASHER LOCK EXT BLK (x16) 12x19 1 3/8"x5 1/4"x67 1/4" (36x134x1707) H100192 NUT BARREL WH BLK (x16) 5/16x7/8 COMPLETE THIS STEP TWICE D4 (x1) H100198 WASHER LOCK EXT BLK (x8) 8x19 468(x4) BOLT WH - 1" 198(x4) WASHER - 8x19 BEAM 199(x4) WASHER - 12x19 D4 (x1) 192(x4) NUT BARREL - 7/8" BEAM 199(x4) WASHER - 12x19 192(x4) NUT BARREL - 7/8" COMPLETE THIS STEP TWICE BEAM ASSEMBLY (x1) ASSEMBLED ABOVE 21 468(x4) BOLT WH -
STEP 5 D1 BEAM - W4L13661 D3 BEAM - W4L13596 (x2) (x4) D7 (x4) H100354 BOLT WH BLK (x16) 5/16x6 1/2 1 3/8"x5 1/4"x89 1/2" (36x134x2274) ANGLE BRACE - W4L13610 1 3/8"x6 3/8"x36 7/8" (34x163x938) A4M00979 (x4) COMPLETE THIS STEP TWICE D7 (x2) H100482 LAG SCREW WH BLK (x4) 5/16x3 1/2 H100198 WASHER LOCK EXT BLK (x20) 8x19 H100205 BOLT WH BLK (x16) 5/16x2-1/4 1 3/8"x5 1/4"x35 5/8" (36x134x904) BRACKET H100199 WASHER LOCK EXT BLK (x32) 12x19 H100193 NUT BARREL WH BLK (x16) 5/16x1-1/2 199(x8)
STEP 6 H100205 BOLT WH BLK (x16) 5/16x2-1/4 D7 (x4) ANGLE BRACE - W4L13610 H100192 NUT BARREL WH BLK (x16) 5/16x7/8 H100482 LAG SCREW WH BLK (x4) 5/16x3 1/2 1 3/8"x6 3/8"x36 7/8" (34x163x938) H100198 WASHER LOCK EXT BLK (x20) 8x19 H100199 WASHER LOCK EXT BLK (x16) 12x19 COMPLETE THIS STEP ON ALL 4 ANGLE BRACES AS SHOWN 199(x4) WASHER - 12x19 192(x4) NUT BARREL - 7/8" 198(x4) WASHER - 8x19 205(x4) BOLT - 2 1/4" D7 (x1) ANGLE BRACE 198(x4) WASHER - 8x19 482(x4) LAG SCREW - 3 1/2" 23
STEP 7 ) RP1 (x2) H100206 (x4) RP2 END RAFTER - W2A03020 2 13/16"x5 1/4"x80 5/8" (72x134x2048) (x2) D5 END RAFTER - W2A03022 2 13/16"x5"x80 5/8" (72x134x2048) (x4) ANGLE BRACE - W4L13602 1 3/8"x5 1/4"x30 1/4" (36x134x769) H100194 BOLT WH BLK (x8) 5/16x2 1/2 LAG SCREW WH 5/16x3 BLK H100471 LAG SCREW WH BLK (x12) 5/16x1 1/2 BRACKET H100201 SCREW PFH BLK (x4) 8x2-1/2 H100379 T-NUT BLK (x8) 5/16 H100198 WASHER LOCK EXT BLK (x4) 8x19 COMPLETE THIS STEP ON BOTH SIDES (x2) H100407 BOLT WH BLK (
STEP 8 E1 (x4) H1 RAFTER - W4L13666 1"x3 3/8"x79 3/8" (24x86x2016) H3 RAFTER - W4L13667 NOTE JOINT 1 3/8"x3 3/8"x77 3/8" (36x86x1965) H2 (x2) H4 1"x3 3/8"x53 11/16" (24x86x1364) COMPLETE THIS STEP TWICE RAFTER - W4L13603 (x8) 1 3/8"x3 3/8"x77 3/8" (36x86x1965) (x2) (x2) E2 OUTSIDE RAFTER - W4L13604 (x2) H100200 SCREW PFH BLK (x12) 8x1 1/2 FASCIA - W4L13663 1"x3 3/8"x85 3/8" (24x86x2170) H100391 SCREW PFH BLK (x36) 8x2 FASCIA - W4L13668 1"x3 3/8"x59 3/4" (24x86x1518) H3 (x1) H1 (x1)
STEP 9 E4 SHEATHING BOARD - W4L13662 1 3/8"x3 3/8"x87 1/4" (36x86x2217) (x8) E3 (x8) H100198 WASHER LOCK EXT BLK (x16) 8x19 SHEATHING BOARD - W4L13659 H100391 SCREW PFH BLK (x48) 8x2 1 3/8"x3 3/8"x58 1/4" (36x86x1478) H100379 T-NUT BLK (x16) 5/16 H100459 BOLT WH BLK (x16) 5/16x1 1/4 COMPLETE THIS STEP TWICE NOTE: SQUARE EACH ROOF PANEL. MEASURE FROM CORNER TO CORNER AS SHOWN AND ENSURE THE MEASUREMENT IS THE SAME IN EACH DIRECTION. THEN INSTALL THE E3 & E4 BOARDS AS SHOWN.
PREPARATION STEP 10 NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. • Note the pre-drilled holes on the top end of each sheet shown below. These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step. Assemble each roof panel by starting on the right side and working toward the left as shown.
STEP 11 H100760 (x8) A4M01125 (x2) 10-16x1-1/4 WOODGRIP SCREW 29 GA STEEL SHEETING 1/8 in [3 mm] HOLD SHEETING INSIDE OF FRAME 5/16 in [8 mm] NOTE: 760 (x8) MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. SCREW - 1 1/4" NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET & THEIR ORIENTATION.
STEP 12 H100760 (x24) 10-16x1-1/4 WOODGRIP SCREW 760 (x24) SCREW - 1 1/4" SHEATHING BOARDS 29
STEP 13 H100760 (x32) A4M01125 (x2) 10-16x1-1/4 WOODGRIP SCREW 29 GA STEEL SHEETING 760 (x32) SCREW - 1 1/4" 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME.
STEP 14 H100760 (x8) A4M01125 (x2) 10-16x1-1/4 WOODGRIP SCREW 29 GA STEEL SHEETING 5/16 in [8 mm] 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME. 760 (x8) NOTE: SCREW - 1 1/4" MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET & THEIR ORIENTATION.
STEP 15 H100760 (x24) 10-16x1-1/4 WOODGRIP SCREW 760 (x24) SCREW - 1 1/4" 32
STEP 16 H100760 (x32) A4M01125 (x2) 10-16x1-1/4 WOODGRIP SCREW 29 GA STEEL SHEETING 760 (x32) NOTE HOLE LOCATIONS SCREW - 1 1/4" 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME.
STEP 17 A4M01114 (x4) ROOF EDGE TRIM A4M00983 (x2) ROOF EDGE TRIM SPLICE H100759 SCREW TAPPING (x18) 1/4x3/4 COMPLETE THIS STEP TWICE NOTE: SCREWS GO THROUGH EDGE TRIM AND INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. TIP: DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8" DRILL BIT IS USED TO CREATE STARTER HOLES. 114 (x1) 114 (x1) ROOF EDGE TRIM 759 (x9) SCREW - 3/4" NOTE: SLIDE EDGE TRIM INTO SPLICE.
STEP 18 H100829 BOLT WH BLK (x2) 5/16x9 1/2 H100770 WASHER FLAT (x2) 5/16 BLK H100479 NUT LOCK BLK (x2) 5/16 H100391 SCREW PFH BLK (x2) 8x2 NOTE: WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE. TWO PERSON LIFT 770(x2) WASHER - 5/16" 479(x2) NUT - 5/16" 829(x2) BOLT - 9 1/2" SLIDE ROOF PANEL UPWARD. THEN INSTALL HARDWARE.
STEP 19 H100407 BOLT WH BLK (x5) 5/16x1 1/2 H100192 NUT BARREL WH BLK (x5) 5/16x7/8 H100198 WASHER LOCK EXT BLK (x5) 8x19 NOTE: H100391 SCREW PFH BLK (x2) 8x2 TIP: WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, ASSEMBLE THE TWO ROOF PANELS TOGETHER WITH THE ATTACHMENT HARDWARE AS SHOWN. TWO PERSON LIFT H100199 WASHER LOCK EXT BLK (x5) 12x19 A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE.
STEP 20 H100829 BOLT WH BLK (x2) 5/16x9 1/2 H100770 WASHER FLAT (x2) 5/16 BLK H100479 NUT LOCK BLK (x2) 5/16 COMPLETE THIS STEP TWICE 829(x1) BOLT - 9 1/2" 770(x1) WASHER - 5/16" 479(x1) NUT - 5/16" 37
STEP 21 H100194 BOLT WH BLK (x8) 5/16x2 1/2 D6 (4) H100205 BOLT WH BLK (x8) 5/16x2-1/4 H100192 NUT BARREL WH BLK (x16) 5/16x7/8 ANGLE BRACE - W4L13607 1 3/8"x5 1/4"x32 3/8" (36x134x823) COMPLETE BOTH ENDS H100199 WASHER LOCK EXT BLK (x16) 12x19 H100198 WASHER LOCK EXT BLK (x8) 8x19 D6 D6 D6 D6 205(x4) BOLT - 2 1/4" 198(x4) WASHER - 8x19 194(x4) BOLT - 2 1/2" 192(x4) NUT BARREL - 7/8" 199(x4) WASHER - 12x19 38 199(x4) WASHER - 12x19 192(x4) NUT BARREL - 7/8"
STEP 22 A4M00961 (x8) H100536 SCREW PWH BLK (x40) 8x1 1/4 ROOF BRACKET NOTE: CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH.
STEP 23 A4M01127 (x1) A4M01115 RIDGE CAP SPLICE (x2) 12 FOOT RIDGE CAP 29 GA RIDGE CAP ASSEMBLY PREPARATION NOTE: INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED.
STEP 24 J61 (x2) RIDGE CAP STIFFENER - W4L13161 1"x2 3/8"x82 1/2" (24x60x2096) A6P00398 (x2) J60 (x2) H100833 SCREW WOODGRIP (x20) 10x3/4 RIDGE CAP PROTECTOR RIDGE CAP STIFFENER - W4L13160 1"x2 3/8"x60 7/8" (24x60x1546) NOTE: ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP SPLICE TO ENSURE THAT THE OVERALL LENGTH IS 143 9/16" MAX. NOTE: REMOVE SPACERS AS SHOWN BEFORE INSTALLING.
STEP 25 143 9/16 in [3646 mm] H100392 SCREW PWH BLK (x16) 8x3/4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP RIDGE CAP ASSEMBLY FROM PREVIOUS STEP NOTE: USING AN ADULT HELPER, SLIDE RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN. NOTE: RIDGE CAP ASSEMBLY HAS BEEN DESIGNED FOR SAFE INSTALLATION FROM A LADDER AND NO ROOF ACCESS IS REQUIRED NOR RECOMMENDED.
STEP 26 A4M00977 (x8) POST ANCHORING PLATE A4M00978 (x8) POST PLATE H100471 LAG SCREW WH BLK (x32) 5/16x1 1/2 471(x32) LAG SCREW - 1 1/2" 978 (x8) POST PLATE 977 (x8) POST ANCHORING PLATE 43
STEP 27 A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) A100314 (x1) H100200 SCREW PFH BLK (x4) 8x1 1/2 "A" REVISION TAG 241(x1) BYD ID TAG 200(x2) SCREW - 1 1/2" FRONT 314(x1) REVISION TAG REAR 200(x2) SCREW - 1 1/2" 44
STEP 28 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 H100630 WASHER FLAT BLK (x16) 8x19 NOTE: MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. 120(x16) SCREW - 2" 630(x16) WASHER - 8x19 NOTE: PRE-DRILL HOLES FOR CONCRETE ANCHORS USING A 3/16" CONCRETE DRILL BIT.
