Instructions / Assembly

ManualsBrandsBackyard Discovery ManualsPlayground SetsEndeavor II All Cedar Wooden Swing Set Playset with Gray Wave Slide

Made in China

INS-2200135-A-ENDEAVOR II-ENG 8-10-22

INS-2300064-A-ENDEAVOR II-ENG 8-10-22

Please visit www.backyarddiscovery.com

For the most up to date assembly manual, to register your set, or to order replacement parts

Para obtener instrucciones en español, visite www.backyarddiscovery.com

ANUFACTURED BY:

Backyard Discovery

3305 Airport Drive, Pittsburg, KS 66762

800-856-4445

Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476

J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990

ENDEAVOR II

Swing Set

Model # 2200135 & 2300064

WARNING

Adult Assembly Required.

Not suitable for children under 36 months due to small parts.

FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.

Summary of content (70 pages)

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MANUFACTURED BY: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990 ENDEAVOR II Swing Set Model # 2200135 & 2300064 WARNING Adult Assembly Required. Not suitable for children under 36 months due to small parts. FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE. Please visit www.backyarddiscovery.
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Owner's Manual - Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square.
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Owner's Manual - Parts Identification Wood Components (Not to Scale) A50 (x1) A2 (x1) SWING BEAM 3 POSITION - W4L16461 3 3/8"x5 1/4"x89 1/2" (86x134x2274) AL01 SB 9" BLOCK - W4L16459 (x4) 3 3/8"x5 1/4"x9" (86x134x228) B02 LEG - W4L16417 B03 LEG - W2A03278 (x1) (x1) B04 (x1) 3"x3"x69 1/4" (76x76x1760) B06 3"x3"x35" (76x76x888) (x2) B07 GROUND BOARD - W4L16427 B08 LEG - W4L16433 B10 UPRIGHT - W4L16435 B11 LEG - W4L16441 B12 GROUND BOARD - W4L16446 B13 LEG - W4L16476 B50 ANGLE
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Owner's Manual - Parts Identification Wood Components (Not to Scale) E01 (x1) FLOOR JOIST - W4L16420 E05 1 3/8"x3 3/8"x50 3/8" (36x86x1280) (x1) E50 END SUPPORT - W4L16464 F01 CLEAT - W4L16440 (x1) (x4) BLOCK - W4L16474 1 3/8"x3 3/8"x4 3/4" (36x86x120) 1 3/8"x3 3/8"x44 1/8" (36x86x1120) 1 3/8"x2"x59 1/2" (36x52x1510) F05 UPPER SUPPORT - W4L16470 F06 LEG - W4L16471 (x2) 1 3/8"x2 3/8"x16 3/4" (36x60x424) (x4) 1 3/8"x2 3/8"x29 7/8" (36x60x757) F08 LEG SUPPORT - W4L16472 F12 ANGLE BRACE
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Owner's Manual - Parts Identification Wood Components (Not to Scale) H04 (x8) 1"x3 3/8"x20 7/8" (24x86x529) (x2) H07 WALL RAIL - W4L16453 H08 WALL RAIL - W4L16454 (x4) (x2) ROOF RAIL - W4L16455 1"x3 3/8"x34 1/2" (24x86x877) H11 GABLE BOARD - W4L16456 1"x3 3/8"x15 3/4" (24x86x400) (x2) H12 GABLE BOARD - W4L16458 J01 ROCK WALL CLEAT - W4L16447 K04 FLOOR BOARD - W4L16448 (x1) 5/8"x4 3/4"x44 5/8" (16x120x1135) K05 FLOOR BOARD - W4L16449 (x1) 5/8"x4 3/4"x20 7/8" (16x120x529) M01 FLOOR B
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Owner's Manual - Parts Identification Wood Components (Not to Scale) O70 (x1) SLIDE MOUNTING BOARD - W4L09040 5/8"x1 3/8"x20 3/8" (16x34x517) Q01 FLOOR RAIL - W4L16173 Q02 FLOOR RAIL - W4L16418 Q03 FLOOR RAIL - W4L16421 Q04 SAFETY RAIL - W4L16475 (x2) (x1) (x1) (x1) SP01 (x1) 1"x4 3/8"x67 5/8" (24x112x1718) 1"x4 3/8"x50 3/4" (24x112x1288) 1"x4 3/8"x50 3/4" (24x112x1288) 1"x4 3/8"x89 1/2" (24x112x2274) SWING BEAM SUPPORT - W4L16462 3 3/8"x3 3/8"x50" (86x86x1269) T01 CLEAT - W4L16442 Y01
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Owner's Manual - Parts Identification Wood Components (Not to Scale) RP1 ROOF PANEL - W2A03410 RP2 ROOF PANEL - W2A03411 TP1 PICNIC TABLE TOP - W2A03413 TP2 PICNIC TABLE SEAT - W2A03414 (x2) (x2) (x1) (x2) 1 5/8"x15"x59 1/8" (42x382x1503) 1 5/8"x20 5/8"x66" (42x524x1503) 1 7/8"x16 15/16"x40 11/16" (48x430x1034) 1 9/16"x6 3/4"x40 11/16" (40x172x1034) 7
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Owner's Manual - Parts Identification Hardware Components H100008 BOLT WH H100023 BOLT WH (x6) (x2) 5/16x6 H100009 BOLT WH H100022 BOLT WH (x6) (x3) 5/16x5 (x2) 5/16x4 3/4 (x22) 5/16x4-1/4 (x4) 5/16x3 3/4 5/16x2 1/2 H100029 LAG SCREW WH H100503 BOLT WH BLK (x2) 5/16x2 H100028 LAG SCREW WH H100019 BOLT WH (x52) 5/16x1 1/2 H100027 LAG SCREW WH H100166 BOLT WH (x13) 5/16x1 1/4 H100407 BOLT WH BLK H100505 BOLT WH (x7) 5/16x1 (x2) 5/16x3-1/2 5/16x3 H100416 BOLT WH BLK (x22) 5/16x3
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Owner's Manual - Parts Identification Hardware Components H100654 BOLT HEX (x13) H100073 T-NUT 3/8x5-1/2 (x13) 3/8 H100498 BOLT HEX - BLK (x4) 5/16x1 1/2 H100074 T-NUT (x103) 5/16 H100379 T-NUT BLK (x9) 5/16 H100092 SCREW PFH (x46) 8x3 H100091 SCREW PFH (x41) H100072 T-NUT 8X2 1/4 (x28) 1/4 H100111 SCREW PFH (x80) 8x2 H100089 SCREW PFH (x77) 8x1 3/4 H100088 SCREW PFH (x4) 8x1 1/8 H100478 WASHER FLAT (x4) BLK H100031 WASHER LOCK (x4) EXT 12x19 8x27 H100086 SCREW PFH (x191) 8x1 1/
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Owner's Manual - Parts Identification Accessory Components (Not to Scale) A100164 (x1) BYD ID TAG (LARGE) AGES 3-10 A4M00505 (x6) SWING HANGER A4M01047 L BRACKET (x2) 2.
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Owner's Manual - Parts Identification Accessory Components (Not to Scale) A4M01126 26" WEB SWING (x1) SEAT ROPE A4M01482 A-FRAME (x2) BRACKET-LT A4M01481 A-FRAME (x2) BRACKET-RT A100287 OR A6P00539 SLIDE VF 10 FT (x1) A4M01679 (x2) H100764 (x1) EXTENDED SWING BEAM BRACKET A100118 (x5) A100134 HAND GRIP (x2) GREEN 816 C/C H101100 SCREW SETTER (x1) MAGNETIC DRIVER H100114 TORX WRENCH A100042 TORX BIT (x1) HAND GRIP METAL GREEN 381 c/c (x1) T-40 T-30 A100041 TORX WRENCH (x1) T-40 H100147
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PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • • • • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). If there are multiple boards with the same stamped number, stack those pieces together. Stamps can be found on the flat surface of the boards or on the end of the boards.
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PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 9/16" STD Sockets 1/2" & 9/16" Deep Sockets Cordless Drill or Electric Drill Claw Hammer Phillips Screw Driver Rubber Mallet - Optional Tape Measure Square Level 24" 13
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PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3.
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STEP 1 - PICNIC TABLE F05 8 8 8 H100015 H100030 H100074 DESCRIPTION BOLT WH 5/16x2 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 UPPER SUPPORT - W4L16470 (x2) 1 3/8"x2 3/8"x16 3/4" (36x60x424) F08 LEG SUPPORT - W4L16472 (x2) QTY PART NUMBER F06 1 3/8"x2 3/8"x39 5/8" (36x60x1006) (x4) LEG - W4L16471 1 3/8"x2 3/8"x29 7/8" (36x60x757) TIP: INSTALL T-NUTS IN WOOD FIRST BUILD (2) LEG ASSEMBLIES 015 (x4) BOLT - 5/16x2 3/4" 030 (x4) WASHER - 8x19 F05 (x1) F08 (x1) F06 (x1) F06 (x1) NOTE PILOT HOLE LOCA
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STEP 2 - PICNIC TABLE QTY PART NUMBER 4 4 F12 (x2) TP1 (x1) PICNIC TABLE TOP - W2A03413 1 7/8"x16 15/16"x40 11/16" (48x430x1034) H100089 H100091 1 3/8"x2 3/8"x20" (36x60x507) (x1) 5 1/2 in [140 mm] F12 (x2) 089 (x4) SCREW - 1 3/4" 091 (x4) SCREW - 2 1/4" E05 (x1) 16 SCREW PFH 8x2 1/4 ANGLE BRACE - W4L16473 E05 BOTTOM VIEW DESCRIPTION SCREW PFH 8x1-3/4" BLOCK - W4L16474 1 3/8"x3 3/8"x4 3/4" (36x86x120)
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STEP 3 - PICNIC TABLE QTY PART NUMBER 2 2 20 H100027 H100030 H100089 DESCRIPTION LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 SCREW PFH 8x1-3/4" FRONT VIEW CORRECT ASSEMBLY 089 (x20) SCREW - 1 3/4" ALIGN TABLE TOP, THEN DRILL 1/8" (3mm) PILOT HOLES FOR HARDWARE.
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STEP 4 - PICNIC TABLE QTY PART NUMBER 16 TP2 (x2) H100089 DESCRIPTION SCREW PFH 8x1-3/4" PICNIC TABLE SEAT - W2A03414 1 9/16"x6 3/4"x40 11/16" (40x172x1034) FRONT VIEW 3/8 in [8 mm] 3/8 in [8 mm] ALIGN TABLE SEATS, THEN DRILL 1/8" (3mm) PILOT HOLES FOR HARDWARE.
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STEP 1 - SWING BEAM ASSEMBLY A50 (x1) H100192 10 H100416 3 3/8"x5 1/4"x89 1/2" (86x134x2274) A2 (x1) 10 DESCRIPTION NUT BARREL WH 5/16x7/8 BLK BOLT WH 5/16x3 BLK SWING BEAM 2 POSITION - W4L16461 (x1) A4M00617 QTY PART NUMBER SWING BEAM EXTENSION BRACKET-LEFT A4M00618 (x1) SB 9" BLOCK - W4L16459 3 3/8"x5 1/4"x9" (86x134x228) SWING BEAM EXTENSION BRACKET-RIGHT A4M01679 (x2) EXTENDED SWING BEAM BRACKET 679 (x2) EXTENDED SWING BEAM BRACKET A2 (x1) A50 (x1) 192 (x10) NUT BARREL - 7/8" 416
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STEP 2 - SWING BEAM ASSEMBLY A4M00505 (x6) QTY PART NUMBER 12 12 H100073 H100102 12 H100107 12 H100654 DESCRIPTION T-NUT 3/8 WASHER FLAT 11x25 WASHER LOCK INT 10x18 BOLT HEX 3/8x5-1/2 SWING HANGER TIP: INSTALL T-NUTS IN WOOD FIRST 073 (x12) T-NUT - 3/8" 102 (x12) WASHER - 11x25" 107 (x12) WASHER - 10x18" 654 (x12) BOLT - 5-1/2" 505 (x6) SWING HANGER 20
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STEP 3 - SWING BEAM ASSEMBLY A100164 (x1) QTY PART NUMBER 4 H100070 BYD ID TAG (LARGE) AGES 3-10 164 (x1) BYD ID TAG (LARGE) AGES 3-10 070 (x4) SCREW - 8x3/4" 21 DESCRIPTION SCREW PWH 8x3/4
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STEP 4 - SWING BEAM ASSEMBLY QTY PART NUMBER 6 4 2 SP01 (x1) B50 (x2) H100379 H100416 H100503 DESCRIPTION T-NUT 5/16 BLK BOLT WH 5/16x3 BLK BOLT WH 5/16x3-1/2 BLK SWING BEAM SUPPORT - W4L16462 3 3/8"x3 3/8"x50" (86x86x1269) ANGLE BRACE - W4L16463 A4M01498 A-FRAME (x1) BRACKET 3"x3"x87 1/8" (76x76x2212) TIP: INSTALL T-NUTS IN WOOD FIRST SP01 (x1) 503 (x2) 379 (x6) BOLT - 3 1/2" T-NUT - 5/16" 416 (x4) BOLT - 3" 498 (x1) A-FRAME BRACKET B50 (x1) B50 (x1) 22
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STEP 5 - SWING BEAM ASSEMBLY E50 (x1) END SUPPORT - W4L16464 1 3/8"x3 3/8"x44 1/8" (36x86x1120) G50 (x1) QTY PART NUMBER 4 8 8 2 2 H100019 H100030 H100074 H100166 H100505 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x4 1/4 BOLT WH 5/16x4 3/4 GROUND BOARD - W4L16465 1"x5 1/4"x86 3/4" (24x134x2202) TIP: INSTALL T-NUTS IN WOOD FIRST E50 (x1) 074 (x8) T-NUT - 5/16" G50 (x1) 030 (x4) 505 (x2) BOLT - 5/16x4 3/4" WASHER - 8x19 166 (x2) BOLT - 4-1/4" 030 (x4) WASHER - 8x1
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STEP 6 - SWING BEAM ASSEMBLY QTY PART NUMBER 2 H100192 2 H100416 192 (x2) NUT BARREL - 7/8" FULLY TIGHTEN ALL 416 BOLTS NOW.
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STEP 1 - FORT ASSEMBLY QTY PART NUMBER 10 G04 (x1) H08 (x1) WALL RAIL - W4L16443 1"x5 1/4"x50 3/8" (24x134x1280) B06 14 20 UPRIGHT - W4L16425 3"x3"x55 1/2" (76x76x1410) (x2) 4 2 WALL RAIL - W4L16454 1"x3 3/8"x52 1/4" (24x86x1328) Q01 (x1) D01 (x1) H100019 H100030 H100074 H100166 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x4-1/4 BOLT WH 5/16x3 BLK H100416 WALL RAIL - W4L16426 1 3/8"x5 1/4"x50 3/8" (36x134x1280) FLOOR RAIL - W4L16173 1"x4 3/8"x67 5/8" (24x112x17
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STEP 2 - FORT ASSEMBLY QTY PART NUMBER 4 B13 (x1) B03 (x1) 2 6 6 LEG - W4L16476 3"x3"x69 1/4" (76x76x1760) H100019 H100022 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 BOLT WH 5/16x5 WASHER LOCK EXT 8x19 T-NUT 5/16 LEG - W2A03278 3"x3"x79 3/8" (76x76x2015) TIP: INSTALL T-NUTS IN WOOD FIRST 030 (x2) WASHER - 8x19 022 (x2) BOLT - 5/16x5 030 (x4) WASHER - 8x19 019 (x4) BOLT - 3 3/4" B03 (x1) 074 (x6) B13 (x1) T-NUT - 5/16" 26
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STEP 3 - FORT ASSEMBLY B10 (x2) 10 10 12 UPRIGHT - W4L16435 3"x3"x55 1/2" (76x76x1410) G02 H08 (x1) QTY PART NUMBER (x1) WALL RAIL - W4L16454 WALL RAIL - W4L16423 2 H100019 H100030 H100074 H100416 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x3 BLK 1"x5 1/4"x50 3/8" (24x134x1280) 1"x3 3/8"x52 1/4" (24x86x1328) Q01 (x1) FLOOR RAIL - W4L16173 A4M01481 A-FRAME (x1) BRACKET-RT 1"x4 3/8"x67 5/8" (24x112x1718) A4M01482 A-FRAME (x1) BRACKET-LT TIP: INSTALL T-NUTS IN
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STEP 4 - FORT ASSEMBLY B02 LEG - W4L16417 B11 LEG - W4L16441 (x1) (x1) QTY PART NUMBER 4 2 6 6 3"x3"x69 1/4" (76x76x1760) H100019 H100022 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 BOLT WH 5/16x5 WASHER LOCK EXT 8x19 T-NUT 5/16 3"x3"x69 1/4" (76x76x1760) TIP: INSTALL T-NUTS IN WOOD FIRST 030 (x2) WASHER - 8x19 022 (x2) BOLT - 5/16x5 030 (x4) WASHER - 8x19 019 (x4) B11 (x1) BOLT - 3 3/4" 074 (x6) T-NUT - 5/16" B02 (x1) 28
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STEP 5 - FORT ASSEMBLY 23 1/8 in [588 mm] Q03 (x1) QTY PART NUMBER 2 2 2 27 1/2 in [700 mm] H100019 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 FLOOR RAIL - W4L16421 1"x4 3/8"x50 3/4" (24x112x1288) TIP: INSTALL T-NUTS IN WOOD FIRST 26 7/8 in [684 mm] 030 (x2) WASHER - 8x19 NOTE HOLE LOCATION 019 (x2) BOLT - 3 3/4" 074 (x2) T-NUT - 5/16" Q03 (x1) 29
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STEP 6 - FORT ASSEMBLY QTY PART NUMBER 2 2 2 H100019 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 TIP: INSTALL T-NUTS IN WOOD FIRST 030 (x2) WASHER - 8x19 019 (x2) 074 (x2) BOLT - 3 3/4" T-NUT - 5/16" 30
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STEP 7 - FORT ASSEMBLY Q02 (x1) QTY PART NUMBER 4 4 4 FLOOR RAIL - W4L16418 H100019 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 1"x4 3/8"x50 3/4" (24x112x1288) TIP: INSTALL T-NUTS IN WOOD FIRST 030 (x4) WASHER - 8x19 019 (x4) 074 (x4) BOLT - 3 3/4" T-NUT - 5/16" Q02 (x1) 31
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STEP 8 - FORT ASSEMBLY B12 GROUND BOARD - W4L16446 B07 GROUND BOARD - W4L16427 (x1) (x1) QTY PART NUMBER 4 4 4 H100023 H100030 DESCRIPTION BOLT WH 5/16X6 WASHER LOCK EXT 8x19 T-NUT 5/16 H100074 3"x3"x58 5/8" (76x76x1488) 3"x3"x58 5/8" (76x76x1488) TIP: INSTALL T-NUTS IN WOOD FIRST B12 (x1) 023 (x4) BOLT - 6" 030 (x4) WASHER - 8x19 B07 (x1) 074 (x4) T-NUT - 5/16" 32
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STEP 9 - FORT ASSEMBLY QTY PART NUMBER 2 2 2 B04 (x1) UPRIGHT - W4L16419 3"x3"x35" (76x76x888) TIP: INSTALL T-NUTS IN WOOD FIRST B04 (x1) NOTE PILOT HOLES 074 (x2) T-NUT - 5/16" 030 (x2) WASHER - 8x19 019 (x2) BOLT - 3 3/4" 33 H100019 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16
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STEP 10 - FORT ASSEMBLY E01 (x1) QTY PART NUMBER 2 2 2 FLOOR JOIST - W4L16420 H100029 H100030 H100092 DESCRIPTION LAG SCREW WH 5/16x3 WASHER LOCK EXT 8x19 SCREW PFH 8x3 1 3/8"x3 3/8"x50 3/8" (36x86x1280) 030 (x2) WASHER - 8x19 029 (x2) LAG SCREW - 3" E01 (x1) 092 (x2) SCREW - 3 34
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STEP 11 - FORT ASSEMBLY H03 (x5) QTY PART NUMBER 10 H100091 DESCRIPTION SCREW PFH 8x2 1/4 FLOOR RAIL - W4L16430 1"x3"x3 3/8" (24x76x86) H03 H03 H03 FLUSH TOPS 5 PLCS H03 (x5) 091 (x10) SCREW - 2 1/4" 35
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STEP 12 - FORT ASSEMBLY B08 (x1) QTY PART NUMBER 1 1 2 2 LEG - W4L16433 H100022 H100023 H100030 H100074 DESCRIPTION BOLT WH 5/16x5 BOLT WH 5/16X6 WASHER LOCK EXT 8x19 T-NUT 5/16 3"x3"x69 1/4" (76x76x1760) TIP: INSTALL T-NUTS IN WOOD FIRST 074 (x1) B08 (x1) T-NUT - 5/16" 030 (x1) WASHER - 8x19 022 (x1) BOLT - 5/16x5 030 (x1) WASHER - 8x19 074 (x1) T-NUT - 5/16" 023 (x1) BOLT - 6" 36
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STEP 13 - FORT ASSEMBLY AL01 (x4) QTY PART NUMBER 16 STEP - W4L16431 1 3/8"x4 3/8"x22 3/4" (36x112x579) 092 (x16) SCREW - 3 ALIGN STEPS USING PILOT HOLES AL01 (x4) 37 H100092 DESCRIPTION SCREW PFH 8x3
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STEP 14A - FORT ASSEMBLY T01 CLEAT - W4L16442 F01 CLEAT - W4L16440 (x1) (x2) QTY PART NUMBER 3 12 H100089 H100092 DESCRIPTION SCREW PFH 8x1-3/4" SCREW PFH 8x3 1"x1 3/8"x21 1/2" (24x34x546) 1 3/8"x2"x59 1/2" (36x52x1510) SIDE VIEW FLUSH INSIDE T01 (x1) FLUSH TOPS F01 (x2) 089 (x3) SCREW - 1 3/4" 092 (x12) SCREW - 3 38
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STEP 14B - FORT ASSEMBLY Q04 (x1) QTY PART NUMBER 4 4 SAFETY RAIL - W4L16475 1"x4 3/8"x89 1/2" (24x112x2274) Q04 (x1) 027 (x4) LAG SCREW - 2" 030 (x4) WASHER - 8x19 39 H100027 H100030 DESCRIPTION LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19
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STEP 15 - FORT ASSEMBLY H04 ROPE WALL BOARD - W4L16438 M02 ROPE WALL BOARD - W4L16436 (x8) (x8) QTY PART NUMBER 36 32 H100086 H100111 DESCRIPTION SCREW PFH 8x1-1/2" SCREW PFH 8x2 1"x3 3/8"x20 7/8" (24x86x529) 5/8"x3 3/8"x20 7/8" (16x86x529) M03 (x1) ROPE WALL BOARD - W4L16451 5/8"x3 3/8"x20 7/8" (16x86x529) SIDE VIEW START HERE FLUSH TOPS M02 (x8) H04 (x8) ALTERNATE (M02) & (H04) PATTERN AS YOU GO DOWN 086 (x36) SCREW - 1 1/2" 16 mm - 5/8" (M) BOARDS 111 (x32) SCREW - 2" M03 (x1) 25 mm
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STEP 16 - FORT ASSEMBLY T01 CLEAT - W4L16442 F01 CLEAT - W4L16440 (x2) (x2) QTY PART NUMBER 6 12 H100089 H100092 DESCRIPTION SCREW PFH 8x1-3/4" SCREW PFH 8x3 1"x1 3/8"x21 1/2" (24x34x546) 1 3/8"x2"x59 1/2" (36x52x1510) SIDE VIEW T01 (x2) FLUSH INSIDE F01 (x2) FLUSH TOPS 089 (x6) SCREW - 1 3/4" 092 (x12) SCREW - 3 41
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STEP 17A - FORT ASSEMBLY G05 ROCK WALL BOARD - W4L16444 G06 ROCK WALL BOARD - W4L16445 (x5) (x4) QTY PART NUMBER 26 26 26 H100072 H100108 H100137 DESCRIPTION T-NUT 1/4 WASHER LOCK INT 8x15 BOLT WH 1/4x1 1"x5 1/4"x44 5/8" (24x134x1135) A6P00037 GREEN HC ROCK (x6) #2 1"x5 1/4"x44 5/8" (24x134x1135) A6P00036 GREEN HC ROCK (x7) #1 TIP: INSTALL T-NUTS IN WOOD FIRST FINGER GRIPS UPWARD 137 (x26) BOLT WH - 1" 108 (x26) WASHER - 8x15 072 (x26) T-NUT - 1/4" 036 (x7) GREEN HC ROCK #1 G05 (x3) G06
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STEP 17B - FORT ASSEMBLY QTY PART NUMBER 44 H100111 DESCRIPTION SCREW PFH 8x2" G05RA (x3) G01 (x2) ROCK WALL BOARD - W4L16452 G06RA (x2) 1"x5 1/4"x44 5/8" (24x134x1135) G05LA (x2) G06LA (x2) SIDE VIEW START HERE 1/8 in [3 mm] 111 (x44) SCREW - 2" G01 (x1) G05RA (x1) G06RA (x1) G05LA (x1) G06LA (x1) G05RA (x1) G06RA (x1) G05LA (x1) G06LA (x1) G05RA (x1) G01 (x1) 43
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STEP 18 - FORT ASSEMBLY J01 (x1) QTY PART NUMBER 20 H100086 DESCRIPTION SCREW PFH 8x1-1/2" ROCK WALL CLEAT - W4L16447 1"x2 3/8"x58 1/2" (24x60x1486) SIDE VIEW FLUSH TOPS J01 J01 (x1) 086 (x20) SCREW - 1 1/2" BOTTOM VIEW 20 3/8 in [518 mm] 44
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STEP 19 - FORT ASSEMBLY M01 (x13) H100086 DESCRIPTION SCREW PFH 8x1-1/2" 5/8"x3 3/8"x52 3/4" (16x86x1339) (x2) (x1) 78 FLOOR BOARD - W4L16437 Y01 Y02 QTY PART NUMBER FLOOR BOARD - W4L16432 5/8"x4"x20 7/8" (16x102x529) FLOOR BOARD - W4L16439 5/8"x4"x44 5/8" (16x102x1135) Y02 (x1) Y01 (x2) M01 (x13) 086 (x78) SCREW - 1 1/2" 45
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STEP 20 - FORT ASSEMBLY K04 FLOOR BOARD - W4L16448 (x1) 5/8"x4 3/4"x44 5/8" (16x120x1135) K05 FLOOR BOARD - W4L16449 (x1) QTY PART NUMBER 11 H100086 5/8"x4 3/4"x20 7/8" (16x120x529) 086 (x11) SCREW - 1 1/2" K04 (x1) K05 (x1) 46 DESCRIPTION SCREW PFH 8x1-1/2"
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STEP 21 - FORT ASSEMBLY H01 FLOOR RAIL - W4L16428 (x1) 1"x3 3/8"x61 3/4" (24x86x1569) H02 FLOOR RAIL - W4L16429 (x2) QTY PART NUMBER 4 4 4 H100019 H100030 H100074 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 1"x3 3/8"x18 3/4" (24x86x477) TIP: INSTALL T-NUTS IN WOOD FIRST H01 (x1) H02 (x2) 074 (x4) T-NUT - 5/16" 019 (x4) BOLT - 3 3/4" 030 (x4) WASHER - 8x19 47
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STEP 22 - FORT ASSEMBLY QTY PART NUMBER 2 4 4 H05 (x2) WALL RAIL - W4L16450 1"x3 3/8"x29 7/8" (24x86x760) 2 4 A4M01047 L BRACKET (x2) 2.
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STEP 23 - FORT ASSEMBLY QTY PART NUMBER 4 4 4 G03 (x1) H100019 H100030 H100074 WALL RAIL - W4L16424 1"x5 1/4"x50 3/4" (24x134x1288) TIP: INSTALL T-NUTS IN WOOD FIRST G03 (x1) 074 (x4) T-NUT - 5/16" 019 (x4) BOLT - 3 3/4" 030 (x4) WASHER - 8x19 49 DESCRIPTION BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16
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STEP 24 - FORT ASSEMBLY D02 (x1) QTY PART NUMBER 6 6 6 H100030 H100074 H100166 DESCRIPTION WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x4 1/4 WALL RAIL - W4L16422 1 3/8"x5 1/4"x50 3/4" (36x134x1288) TIP: INSTALL T-NUTS IN WOOD FIRST D02 (x1) 074 (x6) T-NUT - 5/16" 166 (x6) BOLT - 4-1/4" 030 (x6) WASHER - 8x19 50
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STEP 25 - FORT ASSEMBLY M05 (x1) QTY PART NUMBER 4 H100086 SAFETY BOARD - W4L16467 5/8"x3 3/8"x26 7/8" (16x86x682) M05 (x1) 086 (x4) SCREW - 1 1/2" 1 1/2 in [38mm] 51 DESCRIPTION SCREW PFH 8x1-1/2"
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STEP 26 - FORT ASSEMBLY M04 (x2) QTY PART NUMBER 8 H100086 DESCRIPTION SCREW PFH 8x1-1/2" PICKET - W4L16466 5/8"x3 3/8"x29 7/8" (16x86x760) SIDE VIEW 1 5/8 in [42 mm] USE A6P00410 PICKET PAL FOR SPACING M04 (x2) SET PICKET ON FLOOR 086 (x8) SCREW - 1 1/2" 52
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STEP 27 - FORT ASSEMBLY QTY PART NUMBER 28 M04 (x7) H100086 DESCRIPTION SCREW PFH 8x1-1/2" PICKET - W4L16466 5/8"x3 3/8"x29 7/8" (16x86x760) SIDE VIEW 2 1/2 in [65 mm] M04 (x7) USE PICKET PAL FOR PICKET SPACING SET PICKET ON FLOOR 086 (x28) SCREW - 1 1/2" 53
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STEP 28 - FORT ASSEMBLY H07 (x2) H09 (x4) QTY PART NUMBER 4 4 4 WALL RAIL - W4L16453 H100030 H100074 H100505 DESCRIPTION WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x4 3/4 1"x3 3/8"x50 3/4" (24x86x1288) ROOF RAIL - W4L16455 1"x3 3/8"x34 1/2" (24x86x877) TIP: INSTALL T-NUTS IN WOOD FIRST H07 (x2) H09 (x4) 074 (x4) T-NUT - 5/16" 505 (x4) BOLT - 5/16x4 3/4" 030 (x4) WASHER - 8x19 54
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STEP 29 - FORT ASSEMBLY QTY PART NUMBER 12 H10 GABLE BOARD - W4L16456 H11 GABLE CLEAT - W4L16457 (x2) (x2) H100089 DESCRIPTION SCREW PFH 8x1-3/4" 1"x3 3/8"x15 3/4" (24x86x400) 1"x3"x3 3/8" (24x76x86) H11 (x2) H10 (x2) 089 (x12) SCREW - 1 3/4" SIDE VIEW H11 2 3/8 in [60 mm] H10 H07 ENSURE H10 BOARDS ARE SQUARE WITH H07 55
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STEP 30 - FORT ASSEMBLY H12 (x4) QTY PART NUMBER 12 GABLE BOARD - W4L16458 1"x3 3/8"x14 5/8" (24x86x370) SIDE VIEW CORRECT BOARD ASSEMBLY H12 (x4) 089 (x12) SCREW - 1 3/4" 56 H100089 DESCRIPTION SCREW PFH 8x1-3/4"
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STEP 31 - FORT ASSEMBLY RP1 (x2) QTY PART NUMBER 12 H100091 ROOF PANEL - W2A03410 1 5/8"x15"x59 1/8" (42x382x1503) SIDE VIEW 091 (x12) SCREW - 2 1/4" CORRECT PANEL ASSEMBLY RP1 (x2) 57 DESCRIPTION SCREW PFH 8x2-1/4"
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STEP 32 - FORT ASSEMBLY RP2 (x2) QTY PART NUMBER 12 H100091 DESCRIPTION SCREW PFH 8x2-1/4" ROOF PANEL - W2A03411 1 5/8"x20 5/8"x66" (42x524x1503) SIDE VIEW 091 (x12) SCREW - 2 1/4" CORRECT PANEL ASSEMBLY RP2 (x2) 58
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STEP 33 - FORT ASSEMBLY N01 (x4) QTY PART NUMBER 24 H100380 DESCRIPTION SCREW PFH 8x1 1/8 BLK ROOF CLEAT - W4L16460 5/8"x2 3/8"x26 5/8" (16x60x675) BOTTOM VIEW FRONT VIEW 15 3/4 in [401 mm] PLACE N01 AGAINST H08 14 1/8 in [358 mm] N01 H08 CORRECT BOARD ASSEMBLY 380 (x24) SCREW - 1 1/8" N01 (x4) 59
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STEP 34 - FORT ASSEMBLY QTY PART NUMBER 4 A100118 (x2) HAND GRIP METAL GREEN 381 c/c 118 (x2) HAND GRIP 027 (x4) LAG SCREW - 2" 60 H100027 DESCRIPTION LAG SCREW WH 5/16x2
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STEP 35 - FORT ASSEMBLY A100118 (x3) QTY PART NUMBER 6 HAND GRIP METAL GREEN 381 c/c 118 (x3) HAND GRIP 027 (x6) LAG SCREW - 2" 61 H100027 DESCRIPTION LAG SCREW WH 5/16x2
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STEP 36 - FORT ASSEMBLY QTY PART NUMBER 4 A100134 HAND GRIP (x2) GREEN 816 C/C 027 (x4) LAG SCREW - 2" 134 (x2) HAND GRIP 62 H100027 DESCRIPTION LAG SCREW WH 5/16x2
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STEP 38 - FORT ASSEMBLY QTY PART NUMBER 4 4 4 H100477 H100478 H100498 SWING BEAM ASSEMBLY SWING BEAM ASSEMBLY 478 (x4) WASHER - 8x27 477 (x4) WASHER - 5/16 498 (x4) BOLT - 1 1/2" 63 DESCRIPTION WASHER SPLIT 5/16 BLK WASHER FLAT 8x27 BLK BOLT HEX 5/16x1-1/2 - BLK
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STEP 1 - WEB SWING ASSEMBLY QTY PART NUMBER 4 4 H100831 H100832 DESCRIPTION NUT BARREL PTH BLK 1/4x3/4 BOLT PTH 1/4x3/4 IMPORTANT: SLIDE ROPE LOOPS OVER TUBE ENDS FIRST! SLIDE NARROW END OF TUBES INTO LARGER OPENING AFTER SLIDING ROPE LOOPS ONTO TUBES. 832 (x4) BOLT - 3/4" NOTE: ROPE WEBBING NOT SHOWN IN ILLUSTRATION FOR CLARITY. 831 (x4) NUT BARREL - 3/4" NOTE: IT IS IMPORTANT THAT THE WEB SWING HANG LEVEL. TO ENSURE STRAIGHT SWINGING MOTION, ADJUST BOTH "S" BRACKETS UNTIL WEB SEAT IS LEVEL.
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STEP 39 - FORT ASSEMBLY A100027 SWING SEAT (x2) GREEN 26" A100069 QUICK LINK (x4) A4M01126 26" WEB SWING (x1) SEAT ROPE A100047 CHAIN GREEN (x4) 57" 047 (x4) CHAIN GREEN 57" 069 (x4) QUICK LINK 027 (x2) SWING SEAT GREEN 26" 126 (x1) 26" WEB SWING 65
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STEP 1 - ROPE CLAMP ASSEMBLY ROPE CLAMP ATTACHED IN NEXT STEP.
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STEP 40 - FORT ASSEMBLY A6P00508 (x7) A6P00520 (x1) ROPE CLAMP KIT ROPE 508 (x7) ROPE CLAMP KIT 520 (x1) ROPE MINIMUM 2 INCHES [50mm] OF ROPE OUT OF ROPE CLAMP ROPE SECTION 9 3/4 in [248 mm] ROPE CLAMP SPACING 67
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STEP 41 - FORT ASSEMBLY A6P00096 (x1) QTY PART NUMBER 2 TELESCOPE 086 (x2) SCREW - 1 1/2" D01 CENTER IN D01 BOARD 096 (x1) TELESCOPE 68 H100086 DESCRIPTION SCREW PFH 8x1-1/2"
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STEP 42 - FORT ASSEMBLY QTY PART NUMBER 3 3 4 A100287 OR A6P00539 SLIDE VF 10 FT O70 (x1) (x1) TOP VIEW 1 7/8 in [49 mm] H100009 H100074 H100088 DESCRIPTION BOLT WH 5/16x1 1/4 T-NUT 5/16" SCREW PFH 8x1 1/8 SLIDE MOUNTING BOARD - W4L09040 5/8"x1 3/8"x20 3/8" (16x34x517) 088 (x4) SCREW - 1 1/8" 3 1/8 in [79 mm] CENTER O70 BOARD IN OPENING WITH ABOVE DIMENSIONS. CENTER SLIDE IN OPENING OVER O70 BOARD. USING SLIDE & O70 AS A GUIDE, DRILL (3) 3/8" [10 mm] HOLES THRU FLOOR FOR HARDWARE.
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STEP 43 - FORT ASSEMBLY A100178 (x6) QTY PART NUMBER 2 2 4 2 H100004 DESCRIPTION NUT BARREL WH 5/16x5/8 BOLT WH 5/16x1 LAG SCREW WH 5/16x2 1/2 WASHER LOCK EXT 12x19 H100008 H100028 H100031 AUGER GROUND STAKE DETAIL - A DETAIL - A DETAIL - A 004 (x2) NUT BARREL - 5/8" 031 (x2) WASHER - 12x19 008 (x2) BOLT - 5/16x1" 178 (x2) AUGER GROUND STAKE TWIST GROUND STAKE INTO GROUND AT LOCATIONS SHOWN. USING GROUND STAKE AS A GUIDE, DRILL A 7/16" [10mm] HOLE FOR HARDWARE.