Turbine Flow Meter 1100 Series Turbine Meter TUR-UM-00014-EN-03 (July 2014) User Manual
Turbine Flow Meters, 1100 Series CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction INTRODUCTION Designed to withstand the demands of the most rigorous flow measurement applications the Model 1100 turbine flow meter is reliable, rugged and cost effective. Originally developed for the secondary oil recovery market, the Model 1100 is an ideal meter for liquid flow measurement on or off the oil field.
Turbine Flow Meter, 1100 Series SPECIFICATIONS Materials of Construction Body 316 Stainless Steel Rotor CD4MCU Stainless Steel Rotor Support 316 Stainless Steel Rotor Shaft and Bearing Tungsten Carbide Operating Parameters –150…350° F (–101…177° C). Temperature The meter should not be subjected to temperatures above 350° F (177° C), or below –150° F (–101° C) or the freezing point of the metered liquid. Pressure Maximum pressure ratings as follows: 5000 psi for all NPT meters up to 2 in.
Installation All Badger Meter Model 1100 turbine meters use stainless steel and tungsten carbide construction materials. Make sure the operating fluid is compatible with these materials. Incompatible fluids can cause deterioration of internal components and cause a reduction in meter accuracy. The measured liquid should be free of any large particles that may inhibit rotation of the turbine blades. If particles are present, install a mesh strainer upstream before operating the flow meter.
Turbine Flow Meter, 1100 Series 1 2 Electronic Flow Monitor Isolation and Flow Rate Control Valve Isolation Valve 10 Pipe Diameters Turbine Flow Meter 5 Pipe Diameters Bypass Valve Figure 3: Meter installation with a bypass line 1 2 Electronic Flow Monitor Control Valve 10 Pipe Diameters Turbine Flow Meter 5 Pipe Diameters Figure 4: Meter installation without a bypass line Page 6 July 2014
Pressure drop charts PRESSURE DROP CHARTS Pressure Drop vs Flow Rate 30 Pressure Drop vs Flow Rate 2 1/2” 3/8” 3/4” 1 1-1/2” 7/8” 1” 2” 3” 4” 6” 8” Pressure Drop Bar Pressure Drop PSID 1 10 10” 3/4” 3/8” 1” 7/8” 1/2” 0.1 1-1/2” 2” 3” 4” 6” 8” 10” 0.01 0.1 0.005 0.5 1 10 (17) (34) (343) 100 (3429) 1000 (34,286) 8000 (274,236) 1 (1.44) 10 (14.
Turbine Flow Meter, 1100 Series TURBINE REPLACEMENT The Model 1100 turbine flow meter uses wear resistant moving parts to provide trouble-free operation and long service life. The Designed for easy field service of a damaged flow meter Model 1100 repair kits replace only the internal parts, rather than replacing the entire flow meter. Repair parts use stainless steel alloys and tungsten carbide construction materials.
Turbine replacement Disassembly Refer to Figure 7, Figure 8 and Figure 9 for relative positions of repair kit components. Remove the magnetic pickup from the meter body to avoid damage during repair. Remove the retaining ring from one end of the meter. Remove the rotor support from the body. If the rotor support is jammed in the body, use a pair of pliers or vise-grips to break the rotor support free. 5. The rotor may also be removed at this time. NNOTE: 4 in.
Turbine Flow Meter, 1100 Series New Turbine Kit Installation IIMPORTAN Before reassembly, note that an arrow is cast or engraved on each component. The arrow indicates the primary flow direction. When reassembled, the arrowheads must point in the direction of the fluid flow. The arrows must also be oriented in the up position on both rotor supports. The magnetic pickup side of the body signifies the up position. Performance of repair kit calibration is in the up position.
Part number information TROUBLESHOOTING GUIDE Trouble Possible Cause Meter indicates higher than actual flow rate Cavitation. Debris on rotor support. Build up of foreign material on meter bore. Gas in liquid. Increase back pressure. Clean meter. Clean meter. Install gas eliminator ahead of meter. Meter indicates lower than actual flow rate. Debris on rotor. Worn bearing. Viscosity higher than calibrated. Clean meter and add filter. Clean meter and add filter. Recalibrate monitor.
Control. Manage. Optimize. Blancett is a registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2014 Badger Meter, Inc. All rights reserved. www.badgermeter.
