User's Manual

®
Due to continuous research, product improvements and enhancements,
Badger Meter reserves the right to change product or system specifications
without notice, except to the extent an outstanding bid obligation exists.
Copyright © Badger Meter, Inc. 2004. All rights reserved.
Please see our website at
www.badgermeter.com
for specific contacts.
BadgerMeter, Inc.
P.O. Box 245036, Milwaukee, WI 53224-9536
(800) 876-3837 / Fax: (888) 371-5982
www.badgermeter.com
Recordall
®
, RTR
®
and Read-o-Matic
®
are registered trademarks of Badger Meter, Inc. TORX
®
is a registered trademark of Camcar, Division of Textron, Inc. ADE™ and BadgerTouch
TM
are
trademarks of Badger Meter, Inc. Dow Corning
®
is a registered trademark of Dow Corning
Corporation. Novagard
®
is aregistered trademark of Novagard Silicone Compounds & Greases.
G661™ is a trademark of Novagard Silicone Compounds & Greases.
Strip-back about 1 inch of the outer insulation of the ADE™ cable,
being careful not to nick the inner conductors. Strip about ¾” of
insulation from the red and black wires; the green wire is not used
and can be cut off.
The two cable ties act as strain relief, as shown in Figure 4, to
eliminate the possibility of breaking the wire connection at the
terminals if the wire is accidentally pulled. Place the two plastic
cable ties on the outer insulation of the field wire. Tighten securely
and remove the excess cable tie with the wire cutting pliers.
Tightly wrap one bare wire around one of the terminal screws in a
clockwise direction. (Note: you can place either wire on either terminal
since the device is not polarity sensitive). The terminal screw should
then be tightened to firmly grip the wire between the screw head and
terminal. Repeat this procedure with the other wire and the other
terminal screw. Excess bare wire ends should be cut off.
If the Remote Module is to be installed in a wet or humid
environment, the terminals and exposed wires must be coated with
an approved electrical insulating compound, such as GE RTV-162
Adhesive Sealant Dow Corning
®
4 Electrical Insulating Compound
or Novagard
®
G661™. These compounds protect the terminals and
wires against corrosion which otherwise might affect the
performance and reliability of the BadgerTouch™ system.
Fasten the Remote Module to the structure using the mounting
hardware that is provided. The module must be securely mounted
to a rigid surface; avoid mounting on loose siding or any type, as
this may lead to wire breakage. Fasten the field wiring to the
building structure and/or existing piping to assure a secure
installation. Use standard fasteners or cable ties. If staples are
used, be careful not to nick or cut into the outer insulation of the
field wiring.
IF ADDITIONAL WIRE LENGTH IS REQUIRED
The ADE is supplied with a pre-determined length of wire. Should
an additional length of wire be required, it is important to follow the
instructions that are supplied with the ADE regarding splicing. Use
Belden 9770 wire. Before proceeding with the installation, be
certain that the appropriate field splice kit and gel splice crimping
tool are available to assure proper installation and that electrical
connections are secure and weather resistant.
TESTING
After all connections have been made from the remote module to the
remote cable and from the remote cable to the ADE, the testing of the
complete BadgerTouch remote system can begin. To perform the test,
a compatible reading device capable of reading Badger ADE or Sensus
protocol. can be used. The reading unit should be placed on the remote
module and the meter reading collected. This should correspond to the
reading on the meter odometer stack.
LICENSE REQUIREMENTS
The device complies with Part 15 of the FCC Rules. Operation of this
device is subject to the following two conditions: (1) this device may
not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undes-
ired operation. Any changes made by the user not approved by Badger
Meter can void the user's authority to operate the equipment. No
license is required by the utility to operate a BadgerTouch Meter
Reading System.
Figure 4. Strain Relief Detail