Baja Marine Owner’s Manual R Speed changes you. TM.
R Speed changes you. TM. Baja Marine Corporation, 2600 Sea Ray Blvd., Knoxville, TN 37914 For information call 1-865-971-6270 or fax 1-865-971-6716 Internet address: http://www.bajamarine.
Welcome Congratulations on becoming the new owner of the world’s #1 performance boat. Baja® Marine Corporation welcomes you into our worldwide and ever-expanding family of boating enthusiasts. The Owner’s Manual Packet, to be kept on board your Baja, gives you important information on the features of your Baja. Take the time to carefully review the information in your Owner’s Manual Packet and really get to know your boat. Everyone that operates the boat should read this manual.
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Introduction 1. This Manual • Red Cross The material within this manual and your Owner’s Manual Packet: • State Boating Offices • Gives you basic safety information Contact your dealer or the Boat/U.S. Foundation at 1-800-336-2628 • Describes the features of your boat • Describes the equipment on your boat • Describes the fundamentals of boat use • Contains service and maintenance information You must learn to operate this boat as well as read, understand and use this manual.
Introduction 6. Hull Identification Number (HIN) The “Hull Identification Number” located on the starboard side of the transom, is the most important identifying factor and must be included in all correspondence and orders. Failure to include it creates delays. Also of vital importance are the engine serial numbers and part numbers when writing about or ordering parts for your engine other major components or appliances.
R Speed changes you. TM. About Your Express Limited Warranty Baja Marine offers an Express Limited Warranty on each new Baja purchased through an authorized Baja dealer. A copy of the Limited Warranty was included in your owner’s packet. If for any reason you did not receive a copy of the Limited Warranty, please contact your local dealer or call 1-865-9716270 for a replacement copy. ♦ This is a summary of several provisions of the Limited Warranty.
40 Outlaw Owner’s Manual • Table of Contents Introduction 1. This Manual.............................................................iii 2. Your Responsibilities...............................................iii 3. Sources of Information............................................iii 4. Dealer Responsibilities............................................iii 5. Warranties...............................................................iii 6. Hull Identification Number (HIN)............................. iv 7.
40 Outlaw Owner’s Manual • Table of Contents 2. Engines and Stern Drive...................................... 4.2 A. Maintenance and Service.............................. 4.2 B. Vibration and Causes.................................... 4.2 C. Impact to Stern Drive..................................... 4.3 D. Propeller Removal and Installation................ 4.3 Section 8 • Required Inspection, Service, & Maintenance 1. Electrical Systems ............................................... 6.1 A. Batteries.....
Information in this publication is based upon the latest product specifications available at printing. Baja® Marine Corporation reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and prices of all models, or to discontinue models. Should changes in production models be made, Baja® Marine is not obligated to make similar changes or modifications to models sold prior to the date of such changes. Owner’s Manual 40 Outlaw Printed in the U.S.A.
Section 1 • Safety SAFE boating means: • Knowing the limitations of your boat • Following the "Rules of the Road" • Keeping a sharp lookout for people and objects in the water • Not boating in water or weather conditions that are beyond the boat's and the operator's capability • Never boating when the operator is under the influence of drugs or alcohol • Being aware of your passenger's safety at all times • Reducing speed when there is limited visibility, rough water, and nearby people in the water, boat
Section 1 • Safety 2. Legally Mandated Minimum Required Equipment The following equipment is the minimum required by the U.S. Coast Guard for a boat 40' to less than 65' [12.2 meters to less than 19.8 meters] in length. Personal Flotation Devices (PFDs): One Coast Guard approved Type I, II or III device is mandatory for each person aboard. One throwable Type IV device is also required to be on board. A Type V device is acceptable if worn for approved use. See Page 1.
Section 1 • Safety Symptoms of carbon monoxide poisoning are dizziness, ears ringing, headaches, nausea, and unconsciousness. Get fresh air if anyone shows signs of carbon monoxide poisoning, and/or if carbon monoxide detector alarm sounds. • If a convertible or camper top is installed, operate with the forward hatch open and leave cabin door open. • Operate all fuel burning appliances, such as charcoal, propane, LPG, CNG, or alcohol cooking devices in areas where fresh air can circulate.
Section 1 • Safety 5. Lifesaving Equipment ! (FIG. 1.4.3) Flotation Aid (Type III) – vest is designed so conscious wearers can turn face up; often designed for comfort while engaged in sports such as skiing. (FIG. 1.4.4) Throwable Devices (Type IV) – horseshoe buoys, ring buoys and buoyant cushions are designed to be grasped, not worn. WARNING Have all passengers and the operator wear a Personal Flotation Device (PFD) at all times when boating.
Section 1 • Safety 6. Additional Recommended Equipment for Safe Operation In addition to legally mandated equipment, the following items are necessary for safe boating especially if your boat is out of sight of land.
Section 1 • Safety 8. Load Capacity 9. Power Capacity A. United States Use common sense and sound judgement when placing equipment and/or passengers in your boat. The number of people on board must be reduced if you go out in poor weather and rough water. • The number of seats does not indicate how many people a boat can carry in poor weather and rough water • Above idle speed, all passengers must be seated on the seats provided.
Section 1 • Safety To maintain rated power, propellers should be free of nicks, excessive pitting, and any distortions that alter them from their original design. Badly damaged propellers should be replaced, but those that are chipped, bent, or merely out of shape can be reconditioned by your marine dealer. It is advisable to carry an extra propeller aboard in case you damage the one in use. other navigational hazards such as rocks, sand bars, and dangerous currents, to name a few.
Section 1 • Safety The wind speed and wave height specified as the upper limit for your category of boat does not mean that you or your passengers can survive if your boat is exposed to these conditions. It is only the most experienced operators and crew that may be able to operate a boat safely under these conditions. You must always be aware of weather conditions and head for port or protected waters in sufficient time to avoid being caught in high winds and rough water.
Section 1 • Safety If you are in an unfamiliar area without knowledge of the hazards, proceed very slowly and have someone watch for hazards. ! WARNING Hitting an object in or under the water or boating in dangerous currents can cause serious injury or death to boat occupants. A. Swimming • Do not permit anyone to swim from a moving boat, or a boat with an engine running. • Many localities prohibit swimming from boats except in designated areas.
Section 1 • Safety SKIING SIGNALS (FIG. 1.10.1) C. Diving Recognize and respect diving flags. (See Figure 1.10.2) Keep at least 30 meters (100 feet) away. Sport Divers Flag – Red flag with diagonal white stripe marks a diver in the water. Code Alpha Flag – Blue and white pennant designates boat being used in dive operations DIVERS FLAGS (FIG. 1.10.2) RED BLUE WHITE WHITE SPORT DIVER'S FLAG CODE ALPHA FLAG Turn - Arm raised, circle with index finger extended.
Section 1 • Safety A. Medical Emergency C. Fire You may be far from professional medical help when you are boating. At least two people on board your boat should be CPR certified, and should have taken a first aid course. Equip your boat with a first aid kit. Fire is a serious boating hazard. Boats can burn quickly. Do not remain on board and fight a fire for more than a few minutes. If the fire cannot be extinguished within a few minutes, abandon the boat. B.
Section 1 • Safety E. Collisions and Leaking In the event of collisions and leaking: • Slow down or stop to reduce water intake, unless maintaining speed will keep the hole above water. G. Propulsion, Control or Steering Failure If the drive train fails, or the controls or steering do not respond properly or at all: • Switch on bilge pump. • Shut off engine. • • Put out the anchor to prevent drifting. • Determine whether or not you can repair the problem yourself.
Section 1 • Safety 18. International Requirements 19. Environmental Considerations This vessel and its systems have been constructed in accordance with standards and specifications in effect at the time of manufacture as published by the various regulatory authorities listed below. The following warning is offered for boats sold in the State of California in accordance with California Heath & Safety Code §§ 25249.5-.13: 1. Ministere De La Mer – France 2. Registro Italiano Navale – Italy 3.
Section 1 • Safety B. Waste Disposal • • Many areas prohibit overboard sewer discharge. Close and disable flow-through waste systems to prevent discharge in such areas. Bag all refuse until it can be disposed of ashore. Regulations prohibit disposal of plastic anywhere in the marine environment and restrict other garbage disposal within specified distances form shore. notice It is illegal for any vessel to dump plastic trash anywhere in the ocean or navigable waters of the United States. D.
Section 1 • Safety 20. Nautical Terms Headroom - vertical distance between the deck and cabin or canopy top. Abeam – object 90 degrees ( of boat. Helm - steering and controls console. 90° ) to center line on either side Abaft – a point on a boat that is aft of another. Aft - toward the rear or stern of the boat. Beam - the maximum width of a boat. Bilge - the lowest part of the hull on the inside where fluids collect.
Section 1 • Safety 21. Key to Symbols on Controls & Prints These symbols may be found on your controls and gauges and/or used in this owner's manual. This page is to help you understand what the symbols mean.
22. Warning Label Locations Warning Label Locations (Fig 1.17.1) optional Located in Owner’s Packet California Residents Only The above warning is attached to the steering wheel prior to delivery of any boats sold in the state of California in accordance with California Health and Safety Code §§ 25249.5-.13 only w/ fire port Fisheries and Oceans Canada Coast Guard C E Baja Marine Corp.
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Section 2 • General Boat Arrangement 1. Docking/Lifting/Trailering ! CAUTION ! cleats: Cleats must not be used for lifting the boat; they are intended for docking or mooring use only. bow and stern eyes: The bow eye must be used to haul the boat onto a trailer. The stern eyes must be used as tie down points for trailering the boat. The bow and stern eyes may be used for short term lifting of the boat such as for service.
Section 2 • General Boat Arrangement 3. Basic Boat Dimensions and Clearances (United States Standard S.A.E.) Boat Dimensions and Clearances (Fig. 2.2.1) 42'7" 40'6" 79" 40 Outlaw Specifications Height Dimensions Overall Length..................................................................40'6" Overall Length w/ Swim Platform.....................................42'7" Beam (width)......................................................................8'6" Draft (stern drive down – Twin)..................
Section 2 • General Boat Arrangement Basic Boat Dimensions and Clearances (Metric) Boat Dimensions and Clearances (Fig. 2.3.1) 13.0m 12.3m 2.0m 40 Outlaw Specifications Height Dimensions Overall Length..............................................................12.3 m w/std. Swim Platform....................................................13.0 m Beam (width).................................................................2.59 m Draft w/ stern drive down (Twin)........................................
Section 2 • General Boat Arrangement 6. General Deck Layout GENERAL DECK LAYOUT (FIG. 2.4.1) FWD Cleat Cleat LEFT (PORT) RIGHT (STBD) REAR (AFT) Anchor Storage Bow Rail Deck Hatch Deck Hatch Compass Gauges Glove Box Cleat Fuel Fill Passenger Seat Inspection Plate Steering Wheel Shift/Throttle Controls Cleat Helm Seat Aft Seating Engine Hatch Cleat Cleat Swim Platform 2.
Section 2 • General Boat Arrangement 7. Description of Major Controls A. Gear Shift and Throttle Control The shift/throttle control unit for the engine is activated by individual handles. (See Figure 2.5.1) The shift handle must be in neutral position to start your engine. Moving the shift handle forward engages the forward gear. Then move the throttle arm or handle forward to increase engine speed and propeller RPM, moving the boat faster.
Section 2 • General Boat Arrangement C. Trailer Switch The trailer switch (Power Tilt) is not to be confused with the Power Trim function. The trailer switch is to be used only when the engine is off. The trailer switch allows the drive unit to be raised for trailering, beaching and launching. To operate, press and hold the trailer switch until the drive unit reaches the end of upward travel. The mechanism that raises the lower unit will stop operating at the end of the upward travel.
Section 2 • General Boat Arrangement E. Ignition Shutdown Switch Figure 2.7.1 shows the ignition shutdown switch. The purpose of the switch is to shut down the engine if the operator unintentionally leaves the helm station. Situations in which this could occur are rough water, bad weather and other adverse boating conditions.
Section 2 • General Boat Arrangement B. Oil Pressure, Water Temperature, Voltmeter and Fuel Gauges These gauges function on your boat the same way they do on your car or truck. You must continually check these gauges visually to make certain there are no engine system problems even if your boat engine has an alarm system. 9. Navigation and Anchor Lights Navigation lights must be on while underway from sunset to sunrise or in conditions of reduced visibility.
Section 3 • Using Your Boat 1. Pre-Launch, Launch and PostLaunch Checklist Listed below are the critical items you must check and do each time you use your boat. It does not list all of the necessary maintenance and service items required to keep your boat running properly. These other items are found in Section 8.
Section 3 • Using Your Boat 2. Trailer Launching and Loading Fuel Fill Location (Fig. 3.2.1) ! WARNING An improper trailer can cause structural damage to the hull. Fuel Tank Opening Fuel Fill Cap A damaged hull can be unsafe; it could cause the boat to sink. Use a trailer that can properly support the boat’s weight and shape. Get professional help in picking the right trailer for your boat.
Section 3 • Using Your Boat • Shut off gas burning appliances (gas stove, etc.). • Close all hatches, doors, and keep engine compartment closed to prevent gasoline fumes from entering the cabin or cockpit area. • Assist passengers back into the boat. 4. Boarding ! WARNING • All passengers must leave the boat until it is refueled and engine is safely started. • There must be no smoking or any flames within 20 feet of the boat, before, during, and for at least 5 minutes after fueling is completed.
Section 3 • Using Your Boat • If there are passengers not wearing PFDs, the PFDs must be readily accessible. “Readily accessible” means out of the storage bag and unbuckled. • Open the engine compartment and check for the smell of gasoline. • IF YOU SMELL GASOLINE, get everyone off the boat, do not operate any electrical switches or light any matches, lighters, etc. Get trained help to find and fix the problem, before starting the engine or operating any switches on the boat.
Section 3 • Using Your Boat it is recommended that the bilge blower run all the time the engine is running. 6. Place drive unit in full DOWN/IN position. 7. Put shift control lever into neutral; then for a: COLD ENGINE - Move throttle lever forward to full open throttle, then return to about 1/4 throttle. In cold weather, it may be necessary to pump lever several times before engine will start. WARM ENGINE - Move throttle lever about 1/4 open throttle position. Do not pump lever.
Section 3 • Using Your Boat 10. Steering Systems A. Hydraulic Steering Some Baja® boats may use a hydraulic steering system (Fig. 3.6.1). Periodically remove the plug in the helm unit and check the oil level visually. The oil level should be within ½” of the filler hole. See section 8 of this manual for inspection, service and maintenance recommendations. ! WARNING Failure of the steering system will cause loss of control of your boat. Any change in steering such as looseness, tightness, binding, etc.
Section 3 • Using Your Boat B. Power Steering The power steering system is an enclosed push-pull cable that is hydraulically assisted (power steering) at the stern drive end (Fig. 3.7.1). The cable and its connections to the steering wheel and to the out drive must be inspected at least twice a year by your Baja® dealer. The power steering pump fluid level MUST be checked every time prior to using the boat. Refer to the steering system information in your Owner’s Packet. Power Steering System (Fig 3.7.
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Section 4 • Bilge & Underwater Gear 1. Bilge C. Bilge Pumps A. Fuel & Oil Spillage ! WARNING Regulations prohibit discharging fuel or oily waste in navigable waters. Discharge is defined as any action which causes a film, sheen or discoloration on the water surface, or causes a sludge or emulsion beneath the water surface. A common violation is bilge discharge. Use rags or sponges to soak up fuel or oily waste, then dispose of it properly ashore.
Section 4 • Bilge & Underwater Gear Except for checking the operation of the bilge pump using the ON position, leave the switch in the OFF (AUTO) position. In the OFF (AUTO) position, when the bilge liquid is deep enough to activate the float switch, the bilge pump turns on and pumps out the bilge liquid until the float switch drops and shuts off the pump.
Section 4 • Bilge & Underwater Gear C. Impact to Stern Drive The stern drive can be damaged by impact, either while trailering or boating. To minimize the possibility of impact damage while trailering, keep the stern drive raised to the trailering position. The hydraulic system used to raise and lower the stern drive can cushion impact and lessen damage from head-on impacts to the stern drive from underwater objects BUT ONLY when the boat is moving forward.
Section 4 • Bilge & Underwater Gear f. Install the thrust washer, propeller, continuity washer, thrust hub, propeller nut retainer and the propeller nut onto the shaft (Figure 4.3.3). g. Place a block of wood between the gear case and the propeller (Figure 4.4.1) and torque the propeller nut to recommended manufacturer’s specifications. The correct propeller nut torque is given in your Engine Operator’s Manual in the Owner’s Manual Packet. Propeller (Fig. 4.4.1) h.
Section 5 • Fuel System 1. Fuel System Section 3 • Using Your Boat contains important fueling information. Take time to read all the fuel related information in the owner’s manual. The 40 Outlaw standard gasoline fuel system consists of a 296 gallon fuel tank, fuel tank vent, an anti-siphon valve, engine fuel supply line and fuel fill (See Figure 5.1.1). The fuel tank vent serves as a pressure/vacuum release and safety overflow. The fuel vent is located inside the fuel cap on the port side of the hull.
Section 5 • Fuel System 2. Fueling Precautions Certain precautions must be carefully and completely observed every time a boat is fueled, even with diesel fuel. Diesel fuel is nonexplosive but it will burn. A. Static Electricity and the Fuel System There is a danger that static electricity can ignite gasoline vapors that have not been ventilated outside an enclosed area. Use extreme caution when fueling your boat from a source outside the regular venues.
Section 5 • Fuel System • Electrical equipment, including blowers – power off. • Doors, hatches – closed. • Smoking material – extinguished. • Inboard tanks – grounded. Fuel Fill Location (Fig. 5.3.1) Fuel Tank Opening Fuel Fill Cap • Filler pipe – marked GAS or DIESEL. • Fuel nozzle – in contact with filler pipe to prevent static sparks. • Fill level – fill less than rated capacity of tank; allow for fuel expansion. • Trim – fuel weight distributed equally. D.
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Section 6 • Electrical Systems 1. Electrical Systems To remove the battery cables: Direct Current (DC) 1. Turn off all items drawing power from the battery. The 12 volt direct current (DC) electrical system (similar to that in your car or truck) derives its power from the battery. An engine-driven alternator keeps the battery in a charged condition. The battery voltage is indicated by the voltmeter on the helm panel. The negative terminal of the battery is attached to the grounding studs of the engine.
Section 6 • Electrical Systems amperage and the rating is also marked on each fuse. DANGER ! GASOLINE VAPORS CAN EXPLODE FUSE CONDITION (ATO TYPE FUSE) (FIG. 6.2.1) Use ONLY Marine-rated parts to replace such items as starters, distributors, alternators, generators, etc. Do not use automotive parts for these components or any jumper cables because they are not ignitionprotected and could cause a fire or explosion.
Section 6 • Electrical Systems Zinc anodes require replacement about every six months, if the boat is operated in salt water. In fresh water, the zinc anodes can be replaced about once a year. Mercathode Illustration (example) (Fig 6.3.1) If the anodes deteriorate more rapidly than this, there is probably a stray current problem within the boat or at the slip or mooring. If the anodes do not deteriorate, they are not protecting the other metallic parts of your boat.
Section 6 • Electrical Systems Ignition Switch (FIG. 6.4.1) B 16 aWg PURPlE/BlaCk 16 aWg PURPlE/BlaCk TO EngInE RUn CIRCUIT 16 aWg PURPlE/BlaCk B lanyaRD sTOP sWITCh fROM IgnITIOn sWITCh ( I) TO EXhaUsT BREakER EXhaUsT 12 aWg RED RUn Off TO EngInE I B sTaRT s a 20a 16 aWg yEl/RED shIfTER's nEUTRal safETy sWITCh TO sTaRTER sOlEnOID 12 VOlT DC fROM EngInE 12 aWg RED/BlaCk Note: This drawing contains information proprietary to Baja Marine Corp.
Drive Pump with K-Plane Trim Tabs (FIG 6.5.
Switch Panel Wire Information – Triple (FIG 6.6.
Switch Panel Wire Information – Twin (FIG 6.7.
Wiring Harness Information (FIG 6.8.1) (LABEL "SWIVEL LT") (LABEL "IND. LT") 13" 9 WAY FEMALE CAP w/PINS #1 54-0901-005 ( 770028-1 ) 60-0909-046 ( 770007-1 ) 14ga.DK.BLUE 14ga.BLACK 14ga.BLACK (LABEL "STRIP DECOR") MID BILGE 16ga BROWN 16ga BLACK 109" (LABEL "SWIVEL LT") 8" (LABEL "IND LT") CABIN SPLICE 160" 14ga.DK.BLUE 36" SWIVEL SPLICE 36" 42" 61" 28" 14ga.BLACK 12 ga .BL AC ga K .OR AN GE (LABEL "12V DC") 12ga.ORANGE 12ga.BLACK 112 28" 77" (LABEL "DOCK LT") 12 14ga.
DC Distribution Wiring Information (FIG 6.9.
Hull Wiring Harness Information (FIG 6.10.1) (LA #10 #10 ) (D 1 #5/16 #5/16 #5/16 16 #10 13 29 13 19 117 25 15 12 8 15 18 20 BLK (D) SPLICE 10 41 17 8 22 13 13 1 16 GRN TAPE #5/16 3 16 BLACK (G) 14 LT.GREEN 14 RED 16 BLACK (D) STBD TRIM STBD TAB PORT TAB 16 PURPLE (LABEL "S HR/METER") 16 BLACK (E) 16 YELLOW 1 8 BLACK (A) 2 14 LT.GREEN 14 LT.
Gauge Panel Wiring Information (FIG 6.11.1) A A 14" A COMPASS 16 AWG BLACK COMPASS 16 AWG PURPLE WITH A BLACK STRIPE COMPASS 16 AWG DARK BLUE (.156) SPLASH PROOF CONNECTOR RECEPTACLE A (.156) SPLASH PROOF CONNECTOR PLUG B (.250) 14-16 HEAT SEALED QUICK SLIDE RECEPTACLE C HEAT SEALED 14-16 NO.
Breaker Panel Wiring Information (FIG 6.12.
Section 7 • Options & Accessories 1. Options & Accessories Locations Figure 7.1.1 shows the location of some of the components. Take time to walk through your boat, locate the features, and become familiar with their operation and maintenance. STANDARD & OPTIONAL EQUIPMENT LOCATIONS (FIG. 7.1.
Section 7 • Options & Accessories 2. Automatic Fire Extinguisher System (Option) The 40 Outlaw may be equipped with an automatic fire extinguisher system located aft of the engine on the transom. In the event of a fire, the heat sensitive automatic head will release the extinguishant as a vapor, totally flooding the area in fire-killing concentrations. The system indicator light is wired to the battery and is constantly on to safeguard your boat. Automatic Fire Extinguisher ( Fig. 7.2.
Section 7 • Options & Accessories Bimini Top or sunshade must not be used when the vessel speed exceeds 45 MPH. Damage to boat or bimini may occur. Removing or installing canvas on the water can be difficult since rough water or wakes can cause you or your passengers to lose their balance while attempting canvas removal or installation. For safety and ease of installation and removal of canvas, use at least two people.
Section 7 • Options & Accessories REFER TO OWNER'S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION ON DEPTH FINDER. 8. Stereo System Your 40 Outlaw comes with a Clarion CMD4 AM/ FM stereo package from Marine Audio. Clarion's CM design eliminates the need for after-market housing kits or splash covers, while the silicon oildampened suspension ensures smooth tracking and dependable marine performance.
Section 7 • Options & Accessories C. VacuFlush® Head (Option) E. Vent Filter The VacuFlush® head utilizes a HEAD SYSTEM breaker on the main distribution panel. The foot pedal at the base of the toilet opens a mechanical seal and vacuum forces waste through the opening in the bowl to an accumulator tank, through the vacuum pump and then to the holding tank or treatment tank (See Figure 7.5.1). The vent filter is designed to control odors associated with the head system operations.
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Section 8 • Required Inspection, Service, & Maintenance Routine inspection, service and maintenance of your boat’s systems are vital to assure your safety, as well as for prolonging the life of your boat. You should develop regular routines for inspecting your boat. The chart below summarizes inspection, service and maintenance activities. This section also contains descriptions of some convenient methods for evaluating the condition of some of your boat’s systems.
Section 8 • Required Inspection, Service, & Maintenance Summary Guide For Inspection, Service and Maintenance interval item Propeller required maintenance/service reference source before every use after first 20 hours every 25* or 50 hours every 50* or 100 hours every 6 mos. or annually Always after striking object Inspect for damage Seaworthiness Bilge drain plug Installed and tight Hull damage Stern drive Check for loose, damaged or missing parts Owner’s Manual p. 4.
Section 8 • Required Inspection, Service, & Maintenance 2.
Section 8 • Required Inspection, Service, & Maintenance 3. Inspection, Service and Maintenance Protocol A. Bilge Area Many of your boat’s systems have critical features located in the bilge area. A thorough and organized inspection of the bilge area will address many of these critical features. For example, engine oil leaks and fuel system leaks will show themselves as contamination on the surface of the liquid that remains in the bilge. When you see such contamination, you should look for its source. 2.
Section 8 • Required Inspection, Service, & Maintenance 4. Wiring System • Check your first aid kit, making certain it is complete and that the items in it have not passed an expiration date. • Check all wiring for proper support. • Check all wiring insulation for signs of fraying or chafing. • • Check all terminals for corrosion - corroded terminals and connectors should be replaced or thoroughly cleaned. Check the signaling equipment and emergency flares.
Section 8 • Required Inspection, Service, & Maintenance • Keep under a trickle charge. 5. Fitting Out After Storage • A. Fuel System When placing battery back into service, remove excess grease from terminals, recharge as necessary and reinstall in boat. D. Fuel Systems Gasoline: • Fill fuel tank with gasoline and the recommended amount of stabilizer and conditioner such as “Stabil®”. • Run engine(s) for ten minutes to ensure that all gasoline in the carburetor and fuel lines are treated.
Section 8 • Required Inspection, Service, & Maintenance • • Check fuel lines for damage and/or leaks. Make sure that they do not come into contact with moving parts. • Check Carbon Monoxide detector to see if operational Check all fittings, clamps, and bolts for tightness every month. • Check power steering pump drive belt for wear and proper tension every month. Do not overtighten belt. This can cause bearing failure. 6. Security Considerations Be conscious of the security of your boat.
Section 8 • Required Inspection, Service, & Maintenance 8. Quick Reference Checklist As the owner/operator of a Baja® Boat, you are responsible for the safe operation of your boat and the safety of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equipment is aboard and in proper working order. A. Boarding the Boat* General 1. Weather Conditions................................................. Is it going to be safe to go out? 2.
Section 8 • Required Inspection, Service, & Maintenance Quick Reference Checklist (cont’d) B. Preparing to Depart and After Launching General 1. Bilge/Engine Compartment...................................... “Sniff” the bilge/engine compartment for fuel odor. Run the bilge blowers for at least four (4) minutes. 2. Shore Power Cable................................................. Disconnected from dockside power inlet 3. Lines, Fenders and Anchor...................................... Ready for use 4.
Section 8 • Required Inspection, Service, & Maintenance Quick Reference Checklist (cont’d) C. Departing General 1. Passengers/Crew.................................................... Safely seated with PFDs on or immediately accessible 2. Lines, Fenders and Anchor...................................... Stowed Boat Systems 1. Trim Tabs................................................................. Bring boat to “on plane” – Adjust as necessary 2. Navigation Lights...........................................
Section 8 • Required Inspection, Service, & Maintenance Quick Reference Checklist (cont’d) 3. Ignition..................................................................... Once the motor is cooled down, turn the ignition keys counter clockwise to stop the engine. 4. Engine Operation..................................................... Check idle and shift. Listen for abnormal noises E. Securing the Boat General Lines and Fenders.........................................................
Section 8 • Required Inspection, Service, & Maintenance 9. After Market Equipment Checklist Any safety or operational equipment added to your boat after delivery should be checked for seaworthiness and proper working condition. Use the area below to list any equipment and the proper operating condition of that equipment before getting underway. Equipment 8.
Section 8 • Required Inspection, Service, & Maintenance 10. Maintenance Log Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date 40 Outlaw® Maintenance Description Engine Hours 8.
Section 8 • Required Inspection, Service, & Maintenance Maintenance Log (Cont’d) Date 8.
Section 9 • Care & Refinishing Your new boat has been designed to provide you with years of enjoyment and satisfaction. In order to maintain the factory new appearance of your boat, we recommend the use of Yacht Bright™ products designed specifically for pleasure boats. Following proper fiberglass maintenance guidelines will help maintain your boat’s performance, value, and enjoyment. 1. Paint Cleaning Agents & Other Substances Wash the gelcoat and fiberglass regularly with clean, fresh water.
Section 9 • Care & Refinishing • Minor scratches and deeper stains that do not penetrate the gelcoat may be removed by light sanding and buffing. 4. Permanently Moored or Docked Boats If permanently moored in salt water or fresh water, your boat will collect marine growth on its bottom. This will detract from the boat’s beauty and greatly affect its performance.
Section 9 • Care & Refinishing The fabric should be cleaned regularly before substances such as dirt, pollen, etc. are allowed to accumulate on and become embedded in the fabric. The fabric can be cleaned without being removed from the installation. Simply brush off any loose dirt, particles, etc.; hose down and clean with a mild solution of a natural soap in lukewarm water (no more than 100°F, 38°C); rinse thoroughly to remove soap. DO NOT USE DETERGENTS. Allow to completely dry.
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Index A Accessories. See Options & Accessories Locations B Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems C Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certifications CE (Common European) Mark iv Clearances 2.2 Fuel System Anti-Siphon Valve 5.1 Fuel Gauge 2.8 Fueling 3.2 Maintenance 8.4 Fuses. See Electrical Systems R G S Gear Shift and Throttle Control 2.5 Gelcoat, Care & Cleaning 9.1 Safe boating 1.1 Safety Labels 1.1 Security Considerations 8.
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