Innovative Foodservice Equipment Custom Designed for Performance, Service and Value. Convection Heated Holding Cabinets OPERATION & MAINTENANCE MANUAL MODELS: CA34-CV9 CA43-CV7 or CV13 CA70-CV16 or CV32 CA34-CVMP4 CA43-CVMP6 CA70-CVMP12 CS34-CH9 CS43-CH7 or CH13 CS72-CH16 or CH32 CS34-CHUS4 CS43-CHUS6 CS70-CHUS15 CS43-CVMP6-SB CS61-CVMP12-SB CS71-CVMP15-SB Phone: Fax: Toll Free: Website: E-mail: P/N 780085 1/06 +1 (214) 421-7366 +1 (214) 565-0976 +1 (800) 441-1601 www.BevLes.com sales@BevLes.
TABLE OF CONTENTS 1 2 2-1 2-2 2-3 2-4 2-5 3 3-1 3-2 4 4-1 4-2 4-3 4-4 5 5-1 5-2 6 6-1 6-1a 6-1b 6-1c 6-1d 6-1e 6-1f 6-1g 6-1h 6-1i 6-1j 6-1k 6-1l 6-1m 6-1n 6-1o 7 7-1 7-2 7-3 7-4 7-5 7-6 8 8-1a 8-1b WARRANTY GETTING STARTED INTRODUCTION MODELS UNPACKING SETTING-UP CLEANING.
1. WARRANTY BEVLES COMPANY LIMITED WARRANTY 729 Third Avenue * Dallas, TX 75226 Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 1. Bevles warrants to the original purchaser that on the date the equipment is shipped (sold), it will be free of defects in materials or workmanship.
2. GETTING STARTED 2-1 INTRODUCTION BEVLES Heated Holding Cabinets are quality built equipment designed to hold prepared foods at a safe temperature (no less than 140°), with or without humidity. These cabinets have a wide range of applications for both institutional and commercial foodservice operations This manual has been prepared so that all personnel responsible for the operation and maintenance of this equipment will have a thorough understanding of its operation and use.
2-4 SETTING-UP Locate your holding cabinet in an area where the doors can be opened without impeding your operation and where loading and unloading product will be easy. **WARNING: A clearance of at least four (4) inches is required between the top of full size units (models beginning with CA70) and any other equipment or surfaces to allow air to circulate to the motor air vents. Do not set anything on top of these units.
10. 2. 3. 4. 5. 6. Clean all pieces thoroughly and carefully with soapy water and soft cloths. **NOTE: Neverusesteelwoolorcausticcleaningcompounds. **CAUTION: Avoid splashing water or any other liquid into the heating module to prevent possible damage to electrical components. Reassembly Steps: 1. Replace door latches (Fig.5): 1a. Wrap the flat metal latch spring lip around the front edge of the door between the two latch butts. 1b.
4. CARE OF YOUR UNIT As with any piece of quality equipment, your BEVLES Heated Holding Cabinet requires regular care and maintenance. The most vital procedure is the regular and thorough cleaning of the entire unit. For your assistance, we have included the following sections in this manual: 2-4 Setting Up 5 Troubleshooting 7-6 Parts List 2-5 Cleaning 6-1 Replacing Parts 8-1 Wiring Diagrams 4-1 ASSISTANCE BEVLES is proud of each quality-built cabinet.
4. If you are unable to locate the problem in the table or if the solutions listed don't work, please call the BEVLES manufacturing facilities for assistance at (800) 441-1601. You will need to provide the factory personnel with the following information: 1. The product model and serial numbers. 2. The specific nature of the problem. In some cases it will be beneficial to also have the actual operator of the equipment available to answer questions. 5-2 TROUBLESHOOTING TABLE Problem 1. Unit will not heat.
6. MAINTENANCE **CAUTION: All maintenance on BEVLES Heating Holding Cabinets should be performed by trained personnel using only quality BEVLES parts. 6-1 REPLACING PARTS After using the Troubleshooting table (section 5-2) to determine the solution, refer to the appropriate section below. The tools and equipment needed for each repIacement procedure are listed at the beginning of that procedure. 6-1a. Removing the top mounted heating module. Required: No tools required 1. Unplug unit from power source. 2.
5. Feed the wires of the replacement indicator lamp module through the opening and snap the new indicator lamp module into place. 6. Reconnect wiring with each of the two new wires going to a different wire nut (it doesn't matter how you match the new module wires). Re-tape over wire nuts and wires. **WARNING: Be sure to correctly match the other wires that were connected at the two wire nuts. 7. Replace the front panel (section 6-1b). 6-1d. Replacing the thermostat indicator lamp module.
Figure 16 Figure 17 Figure 18 6.1f. Replacing the thermometer. Required: Crescent or standard 3/4" wrench 1. Remove front panel as found in section 6-1b. 2. Use a crescent or standard 3/4" wrench to loosen the thermometer mounting nut that holds the thermometer in place on the back of the front panel. (Fig. 16) 3. Remove the nut, washer and retaining bracket and pull thermometer out the front of the panel. 4. Replace retaining bracket and insert new thermometer into opening.
6-1h. Replacing the power cord for a CA43. Required: Medium (6”) phillips screwdriver, Medium (6") flathead screwdriver, Wiring markers (color or number codes), Electrical tape , Wiring diagram for CA43(see step 10) 1. Remove the back panel of the module by removing the five phillips head screws and gently lifting out the back panel. Lay the panel on a clean work surface. (Fig.
Figure 25 Figure 24 (0) (1) (0) (4) Power Cord Heating (1) Power (4) Element (1) Thermostat (0) (5) (1) Indicator Lamp (5) Klixon (0) (0) (5) (2) (2) (3) (1) Cooling Fan (Grd) Figure 26 Thermostat (3) Thermostat (1) Fan Blower Power Switch Indicator Lamp Diagram 3 Figure 27 Figure 28 Figure 29 6-1i. Replacing the thermostat for a CA70.
7. Pull the copper thermostat probe and tubing from the fan blower motor assembly area through the opening to the front cover (it may be necessary to feed the probe, into the bottom of the assembly area under the fan blower to achieve the correct angle). (Fig. 31) **NOTE: DO NOT bend or kink the copper tubing when replacing the thermostat probe. 8. Disconnect wires from rear of thermostat by reversing screw terminals with a flathead screwdriver. 9.
8. Remove the two screws and nuts securing the clips that attach the copper thermostat probe to the motor bracket. Use a medium flathead screwdriver. (Fig. 38) 9. Pull copper probe and tubing from fan blower motor area through the opening to the front panel. **NOTE: DO NOT bend or kink the copper tubing when replacing the thermostat probe. 10. Disconnect wires from rear of thermostat by reversing screw terminals with a flathead screwdriver. 11.
Figure 40 Figure 41 Figure 42 Figure 43 6-1k. Replacing the fan blower motor assembly. Required: Medium (6") flathead screwdriver, Medium (6”) phillips screwdriver, Crescent or standard wrench, Wiring markers (color or number codes), Electrical tape 1. Remove top mounted heating module as found in section 6-1a. 2. Remove the fan blower motor assembly cover (on the left side of module as you are facing the front panel) by removing the two front and two rear screws with a medium (6”) flathead screwdriver.
Figure 46 Figure 47 Figure 48 12. For CA70 units, secure fan blower motor bracket with the four phillips screws. Reattach thermostat probe clips with two flathead screws. **NOTE: DO NOT kink or bend the copper probe or tubing. 13. For CA43 units, reattach thermostat probe clips with two flathead screws. **NOTE: DO NOT kink or bend the copper probe or tubing. Secure fan blower motor bracket with the four flathead screws. 14. Reconnect existing wires to new motor wires.
Figure 53 Figure 54 Figure 55 Figure 56 6-1m. Replacing the High-temperature safety thermostat. Required: Medium (6”) flathead screwdriver, Medium (6") phillips screwdriver, Crescent wrench 1. Remove top mounted heating module as found in section 6-1a. 2. Remove four screws that secure the air deflector housing (on your right as you are facing the front of heating module) to the module with a medium (6”) flathead screwdriver. 3.
7. REPLACEMENT PARTS Use only BEVLES replacement parts in repairing your unit. This assures you of continued high quality performance. 7-1 HOW TO ORDER To determine the parts you need: 1. Use the drawings found in section 7-5 and refer to the parts list in section 7-6 to determine the BEVLES part numbers you need. 2. Note the model number, serial number and the date of manufacture of your unit from the serial number label (located in the top right front comer of the right side of the unit). 3.
CA70 MODELS 7-5b. Cabinet Assembly for CA70 Models Drawing Reference Description Number 1 Heating Module 1A Heating Module, MP 1B Heating Module, HW 2 Cabinet Assembly 2A Cabinet Assembly, MP 3 Dutch Door, Upper 3A Dutch Door, Upper for MP 4 Dutch Door, Bottom 4A Dutch Door, Bottom for MP 5 Full Door 5A Full Door, MP 6 Door Hinge, 2” 7 Cabinet Hinge, 3” 8 Hinge Pin, 5/16" x 5" rod 9 Machine Screw, 1/4"-20 x 1/2” phillips 10 Latch 11 Latch Strike 12 Latch Pin, 5/16” x 8.
CA43 MODELS 7-5d. Cabinet Assembly for CA43 Models Drawing Reference Description Number Heating Module 1 Heating Module, MP 1A Heating Module, HW 1B Cabinet Assembly 2 Cabinet Assembly, MP 2A Front Door 3 Front Door for MP 3A Rear Door 5 Rear Door, MP 5A Door Hinge, 2" 6 Cabinet Hinge, 3” 7 Hinge Pin, 5/16" x 5” rod 8 Machine Screw, 1/4"-20 x ½” phillips 9 Latch 10 Latch Strike 11 Latch Pin, 5/16" x 8.
7-5a.
7-5b.
7-5c.
7-5d.
7-6 PARTS LIST Model Number CA70-CV16 CV16HW CV32 CV32HW CVMP12 CVMP15 List Number 7-6a. 7-6b. 7-6c. 7-6d. 7-6e. 7-6f. 7-6g. 7-6h. Model Number Heating Module Heating Module Control Panel Heating Module Blower Motor Heating Module Heating Element Cabinet Cabinet Interior Cabinet Full Door Cabinet Dutch Door (Top and Bottom) CA43-CV7 CV7HW CV13 CV13HW CVMP6 CVMP7 7-6a.
7-6e.
7-6i.
7-6m. Cabinet Parts List (CA43 Mdls) Description Dwg 7-5d Part Ref # Number 1 20068 Heating Module 1A 20132 Heating Module, MP 1B 20140 Heating Module, HW 2 20072 Cabinet Assembly 2A 20074 Cabinet Assembly, MP 3 20076 Front Door 3A 20124 Front Door for MP 5 20080 Rear Door 5A 20082 Rear Door, MP 6 50132 Door Hinge, 2” 7 50140 Cabinet Hinge, 3” 8 50736 Hinge Pin, 5/16" x 5" rod 9 70073 Machine Screw, 1/4”-20 x 1/2" phillips 10 50392 Latch 11 50400 Latch Strike 12 50720 Latch Pin, 5/16" x 8.
IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For WARRANTY SERVICE and/or PARTS, this information is required.
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Innovative Foodservice Equipment Custom Designed for Performance, Service and Value. Phone: Fax: Toll Free: Website: E-mail: +1 (214) 421-7366 +1 (214) 565-0976 +1 (800) 441-1601 www.BevLes.com sales@BevLes.