Owner manual

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TECHNICAL SERVICE MANUAL

FLOOR MODEL GAS DECK OVENS:

SERIES 100, 200, 300, 400, 600, 800, 125, 805, 516, 616, 816

INTENDED FOR OTHER THAN HOUSEHOLD USE

OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

For Your Safety: Do not store or use flammable liquids or vapors in the vicinity

of this or any other appliance.

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

(800) 431-2745 US & Canada

+1 (914) 576-0200 Phone www.bakerspride.com Web Address

+1 (914) 576-0605 Fax info@bakerspride.com

After the gas supply has been connected to your appliance, it is extremely important to

check piping for possible leaks. To do this, use soap and water solution or solutions

which are expressly made for this purpose. DO NOT USE matches, candles, flames

or other sources of ignition since these methods are extremely dangerous. Post in a

prominent location instructions to be followed in the event you smell gas. Obtain

these instructions from your local gas supplier.

Warning: Improper installation, adjustment, alteration, service or maintenance can

cause property damage, injury or death. Read the Installation, Operating and

Maintenance instructions thoroughly before installing or servicing this equipment.

Initial heating of this oven may generate smoke or fumes and must be done in a well

ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

NOTE: Only Pizza or Bread can have direct contact with ceramic decks. All other food products

must be placed in a pan or container to avoid direct contact with ceramic decks.

This equipment has been engineered to provide you with year round dependable service when

used according to the manufacturer’s instructions and standard commercial kitchen practices.

P/N U4154A 06/09

Summary of content (24 pages)

PAGE 1
TECHNICAL SERVICE MANUAL FLOOR MODEL GAS DECK OVENS: SERIES 100, 200, 300, 400, 600, 800, 125, 805, 516, 616, 816 INTENDED FOR OTHER THAN HOUSEHOLD USE OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES After the gas supply has been connected to your appliance, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose.
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Continuous improvement is a Bakers Pride tradition. All efforts have been taken to insure this booklet is up to date as of the day it is printed. In case of discrepancies or uncertainties, please consult with your Technical Service Technician.
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TABLE OF CONTENTS Table of Contents .................................................................................................... Dimensions and Specifications ............................................................................... Gas Ratings ............................................................................................................. Installation .............................................................................................................. Receiving .........
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DIMENSIONS AND SPECIFICATIONS Nominal dimensions in inches on standard legs. Refer to individual spec sheets for latest information.
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DIMENSIONS AND SPECIFICATIONS E Nominal dimensions in inches on standard legs. Refer to individual spec sheets for latest information.
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DIMENSIONS AND SPECIFICATIONS Nominal dimensions in inches on standard legs. Refer to individual spec sheets for latest information.
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DIMENSIONS AND SPECIFICATIONS Nominal dimensions in inches on standard legs. Refer to individual spec sheets for latest information.
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GAS RATINGS NORTH AMERICAN GAS RATINGS NATURAL PROPANE BTU KW PRESSURE BTU KW PRESSURE Y600 120,000 35.15 3.5 wc 120,000 35.15 10 wc Y800 120,000 35.15 3.5 wc 120,000 35.15 10 wc D125 125,000 36.6 3.5 wc 105,000 30.7 10 wc DS805 70,000 21 3.5 wc 70,000 21 10 wc GS805 60,000 18 3.5 wc 60,000 18 10 wc 151 48,000 14 3.5 wc 48,000 14 10 wc 251 60,000 18 3.5 wc 60,000 18 10 wc 351 70,000 21 3.5 wc 70,000 21 10 wc 451 80,000 24 3.
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INSTALLATION RECEIVING Check the package for damage. If any damage is visible you should mark the bill of lading you sign that there may be concealed damage. Insure the container is upright. If the container is not upright major damage can occur to your appliance. If damage is discovered, do not refuse delivery. Contact the carrier and file appropriate freight claims. Do not contact the manufacturer. Shipping damage claims are to be resolved between the customer, shipping carrier and dealer.
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INSTALLATION MOUNT THE LEGS Use proper lifting equipment. Due to the oven’s size and weight a rolling lift jack, air sled or pallette jack may be required. Legs are shipped in a separate container with mounting hardware. Bolt two legs to the upper corners of the oven. Tighten in place. Use proper lifting equipment. Lower the oven down so that the two bolted legs rest on the floor. Use proper lifting equipment. Raise the second end of the oven slightly higher than the height of the legs.
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INSTALLATION On models that include them install the hearth trim strip between the front of the baking hearth stones and the door frame. After curing and use, new stones may require re-leveling. This is the responsibility of the owner and not the manufacturer. WEDGE BUTT TIGHT IN-BETWEEN SEAMS CEILING TILES Some models have the option of having a hearth lined ceiling. These tiles will be packed separately from the oven, may be in the same container as the baking deck tiles.
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INSTALLATION GAS CONNECTIONS Your oven installation must conform to local codes. In the absence of local codes it must comply with National Codes. The type of gas the oven is equipped for is stamped on the rating plate. Connect ovens marked “NAT” only to natural gas supplies. Connect ovens marked “LP” only to propane gas supplies. Before connecting oven the gas supply should be inspected by your gas supplier or local authorities to insure sufficient gas flow, pressure and meter size.
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INSTALLATION VENTILLATION All gas appliances must be ventilated. Proper air supply and ventilation is essential for personal safety and proper operation. Improper ventillation can also cause poor baking results. Consult NPFA 96 as well as local codes regarding ventilation requirements. Ventilation is the requirement of the end user and you are strongly recommended to use an HVAC specialist to design a proper system for your kitchen. Traditional installations will be under a canopy hood.
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FLAME AND BURNER ADJUSTMENTS GAS PRESSURE ADJUSTMENTS Baker’s Pride ovens are equipped with fixed sized orifices. Adjustments can not be made to the orifice. Gas flow and pressure is to be checked at installation. A pressure tap is supplied with each oven. It is located in the control compartment along the gas supply piping. On older models this tap will be along the manifold pipe or fittings. On newer models the pressure tap will be located between the gas valve and thermostat.
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FLAME AND BURNER ADJUSTMENTS TO PILOT PILOT FLAME ADJUST GAS COCK DIAL RED BUTTON PILOT FLAME ADJUST TO PILOT 7000 VALVE PILOT SAFETY VALVE FLAME AND AIR MIXTURE ADJUSTMENTS Light the burners and turn the thermostat dial to the desired temperature setting. Allow the flame to burn for a few minutes to settle. Observe the burner flame. The flame should be sharply formed cone shapes that are blue in color . If your fuel source is propane there may be yellow tips that flicker briefly.
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FLAME AND BURNER ADJUSTMENTS BY-PASS FLAME ADJUSTMENT Your oven is equipped with a throttle back thermostat that continually maintains a small flame to help reduce temperature swings as the burners cycle on and off. When the oven reaches set temperature the thermostat main valve closes and only gas from the by-pass valve flows to the burners. BYPASS ADJUST Turn the temperature dial to 300 º. After the oven temperature rises and remains constant turn the dial back down to the lowest setting.
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IL FORNO BOOSTER BURNER ON-OFF TRANSFORMER IGNITION MODULE FUSE TERMINAL BLOCK The Il Forno booster burner is located in the center rear of the oven cavity visible through the front opening as an added visual effect. It also provides 20 KBTU additional heat to the oven. Controls for this feature are in the left side compartment behind the typical gas control stack. The booster burner is plumbed and controlled separately from the main burner.
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IL FORNO WIRE DIAGRAM 18
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GAS CONVERSION WARNING Conversion kits shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, an explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit.
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TROUBLESHOOTING All technical problems should only be investigated by qualified gas fitters or service technicians. Improper adjustment, alteration or service can cause property damage, injury or death. For problems with your gas supply or oven operation contact your gas supplier or contact a Bakers Pride Authorized Service Agency. PROBLEM No Pilot POSSIBLE No Gas REMEDY Gas supply shut-off. Shut-off valve in “OFF” position. Kink in supply tube from valve.
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TROUBLESHOOTING PROBLEM Oven temperature Too High/Too Low Booster burner won’t light POSSIBLE CAUSE REMEDY Thermostat setting Calibrate thermostat Ventilation Incorrect air flow can affect oven performance. Have checked by a No gas Gas valve for booster burner shut-off Blocked supply line No electric No electric to oven Unplugged Switch shut-off No 24V to ignition module. Change transformer Ignitor failure Ignitor doesn’t light. Check voltage, change ignitor Soot in ignitor. Clean.
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TROUBLE SHOOTING TEMPERATURE CALIBRATION Thermostats are calibrated at the manufacturer and field adjustments are seldom necessary. They should not be made unless actual cooking experience indicates the control is not maintaining set temperature. Breaking the seal on the calibration plate locking screws may void the manufacturer’s warranty for the thermostat. Use a digital thermometer. Place a thermocouple along the capillary bulb in the oven cavity. Close the door. Light the main burner.
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WARRANTY WHAT IS COVERED: This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that: ♦ The equipment has not been accidentally or intentionally damaged, altered or misused; ♦ The equipment is properly installed, adjusted, operated and maintained in accordance with National and local codes, and in accordance with the installation instruction provided with the product; ♦ The serial number rating plate affixed to the equipment has not b
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BAKERS PRIDE OVEN CO., INC. 30 Pine Street New Rochelle, NY 10801 (800) 431-2745 US & Canada www.bakerspride.com Web Address info@bakerspride.