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Receiving & Installation 3-3
MN2421
TS25/35 Control Box & Mast Support
Figure 3-3 TS25/35 Mast Support Installation
Mast Support
Bracket
Control Box &
Mast Support
Mast Anchor
1
/
2
−13 x 5.5”
3
/
8
−16 x 1.25”
3
/
8
−16 x 1”
1
/
2
x 3” x 7.5” U Bolt
Mast
Lock
Pin
The Control box and Mast support is installed as follows:
1. Locate the Control Box and Mast Support assembly and associated hardware shown in
Figure 3-3. (Cables and winch are not shown).
2. Remove the front cover and disconnect the connector for the switch cable.
3. Place the Control box on the trailer frame and secure to the center and outer frame
members using “U” bolts and related hardware as shown.
4. Secure the Mast Support to the Mast Support bracket using hardware shown.
5. Securely tighten all hardware.
TS45/60/80 Control Box & Mast Support
The Mast support is installed as follows:
1. Locate the Mast Support assembly and associated hardware shown in Figure 3-4.
(Cables and winch are not shown).
2. Secure the Mast Support using hardware shown. Be sure the Mast Anchors are
securely fastened to the Mast Support with the 5.5” bolts as shown.
3. Install the Control Box Support Plate on the trailer frame and secure to the outer frame
members using “U” bolts and related hardware as shown.
4. Remove the Control Box cover.
5. Install the Control box to the Control Box Support Plate with hardware as shown. Be sure
to use the spacers to prevent the control box louvers from touching the mast support.
6. Securely tighten all hardware.
The POW’R LITE assembly can now be installed on the Mast Support as follows:
1. The mast assembly is Assembled and shipped on a pallet.
2. Remove all packing materials and be sure the mast assembly is free for removal from
the pallet.
3. The mast assembly is extremely heavy and awkward to handle. Be sure a suitable lift
device (forklift or overhead crane etc.) is available.
4. Lift the POW’R LITE mast assembly so it is over the generator as shown in Figure 3-5.
5. Remove the bolt from the mast at the Rotate Ring.
6. Lower the Mast onto the Yoke and Mast Support so the hole in the mast (where bolt
was removed in step 5) aligns with the holes in the mast support.
7. Install the bolt, washers and nut (removed in step 5) to secure the mast to the mast
support. Tighten the nut securely.