Installation and Operation Manual Northwind Blast Chiller Models: 500 and 1000 1-800-24 BALLY Bally Refrigerated Boxes, Inc. www.ballyrefboxes.com IM-359-11 2011© Bally Refrigerated Boxes, Inc.
Introduction READ ENTIRE MANUAL BEFORE BEGINNING INSTALLATION! • There are 9 steps to the installation process. This manual gives you a correct sequence to follow as you prepare for and carry out installation. • Prior to the day you make the installation, be sure to review the tool list and parts list, and the illustrated plan so that you can complete the installation in a reasonable time without any problems.
Table of Contents Title Page Number Introduction 1 Tool List 4 Parts List 4 Step 1 – Locating the Blast Chiller 5 Step 2 – Panel Preparation 5 Step 3 – Erection of Vertical Panels 6 Step 4 – Installation of Ceiling Panels 7 Step 5 – Secure all Panel Sections 8 Step 6 – Installation of the Controller 8 Step 7 – Installation of Coil & Fan Assemblies 9 Step 8 – Cable Connections 12 Steps 9 - 11 – Final Assembly 12 Operation Introduction 13 1 - Controller Description & Operation 14
Note: 012993’s are sometimes left out (see Chapter. 6.
Bally Northwind Tool List Two people are required to assemble a Bally Northwind. The following list will assist you on the tools necessary in the assembly process. 1. Caulk Gun (tube type) 2. Utility Knife (for foam insulation) 3. Foaming Kit (in the general miscellaneous box*) 4. Speed Lock Wrench (in general miscellaneous box*) 5. Tape Measure 6. Level (at least 4 ft.) 7. 5/16 Nut Driver 8. Straight Edge (i.e.
1. Locating the Blast Chiller 1.1. Using a chalk line and a carpenter’s square, locate on the building floor, the exact dimensions of the blast chiller as shown in the supplied print. After marking the exterior rectangular dimensions, measure inward 4” around the perimeter to form an interior rectangle, which locates the interior blast chiller dimensions. 2. Panel Preparation 2.1. Remove all protective paper from panels. Leave all special labels on the skins. 2.2.
3. Erection of Vertical Panels 3.1 BEFORE ATTEMPTING TO ERECT ANY PREFAB SECTIONS, FAMILIARIZE YOURSELF WITH THE FOLLOWING CHAPTERS IN THE STANDARD INSTALLATION MANUAL (IM-268-11, Revised 2011): • Page 4, Section 1 • Page 5, Section 2 Operation of the Bally Speed-Lok • Page 7, Section 3 Bally Boxes without Floors 3.2 Start by erecting a vertical rear corner section. When erecting, the holes for the Speed-Lok wrench must always be on the left-hand side when facing the interior section.
3.3 On each panel, check for proper alignment and level. Leveling can be accomplished by placing wooden shims under the vertical panels (crossreference IM-268-11, Section6). 3.4 Remove the shipping strap attached to the bottom of the door opening. When 4.2. Caulk on both sides of the tongues of all the appropriate rear wall panels. 4.3. Pick up the ceiling panel, bring it back, and drop it in place. Engage a couple of locks on the back wall. Do not fully lock. 4.4.
5. Secure all Panel Sections 5.1 After all Speed-Loks are secured, install access hole plug buttons to all Speed-Lok locations. 5.2 Anchor both sides of the doorframe inside the box to the floor with “L” braces with 5/16” expansion bolts and 5/16”hex head self-tapping screws with shoulders to the door panel. 5.3 Using the silicone supplied, caulk both interior and exterior of box at floor joints. 5.4 Install SS continuous angle floor anchor (Bally PN 019045) around inside periphery of the box. 6.
deflecting the flow of air from the fan frame assembly to the coil frame assembly. Prior to installing, prepare 1/8” pilot holes and use ¾” stainless steel, self-tapping, Phillips head sheet metal screws. Some tall (over 106”) boxes may not have ceiling deflectors. Check the packing list for PN 012993. 7. Installing Coil and Fan Assembly Frames 7.1 Before you stand up any of the frame assemblies, extend the legs out to 5.0” (by spinning the foot pads). 7.2 Installing the Coil Frame Assembly 1.
7.3 Installing the Fan Frame Assembly 1. First remove the fan guard. 2. Install the frame in the appropriate side and screw the back braces to the side wall using the same stainless steel sheet metal screws. 3. Plug in the Air Probe (see connector at top of picture). 4. Install the two shorter side trim angles on each side by screwing them to the walls. 5. Replacing the front cover will capture the side trim pieces between the front cover and the frame. 6.
7.5 Installing the Plenum Supports and Plenum 1. At this point, the Front Plenum Support, Fan Seal Strip, and Coil Top Trim should be in Interior Plenum Supports on both sides of the interior wall of a NW1000. The plenum is installed on the far side of the wall. place. Adjust the side pieces so that they match the front in height (usually 78”). 2. Add the Interior/Rear Plenum support(s) to the Plenum Installation - The plenum is installed interior wall (on a NW1000) and rear walls.
*The priority should be in that order, if the Coil Top Trim holes won’t match up when the plenum is screwed to the Front, unscrew the Coil Frame from the wall and shift it over until it fits. The Fan trim piece can shift side to side with respect to the frame, and you can redrill the holes in the back wall. 8. Cable Connections • All of the interior wiring is done utilizing color-coded, twist-lock, watertight plugs and type J thermocouple plugs. Make sure all plugs bottom out.
OPERATIONAL MANUAL: BALLY NORTHWINDS BLAST CHILLER BEFORE TURNING THE CONTROLLER ON, ensure that all wire connections are secure and correctly color coded. Inspect all of the external wiring according to the wiring specifications. WARNING: DO NOT OPERATE THE NORTHWINDS CONTROLLER WHEN THE CONTROL COVER HAS BEEN REMOVED. 1. The Control Panel: A. On/Off Power Switch for the unit. B. Backlight for screen is always on, unless power is shutoff at the breaker box. C.
6. The Display Screens in Automatic Mode: While in automatic, you can push the Next/Previous buttons on the display to page through information appropriate for this mode. When the automatic mode begins, you will see the word “AUTO” and the product temperature.
10. The Display Screens in Manual Mode: Manual Mode: Air temperature in large letters on the top line, followed by the total chill time in small letters, and the current time (Time since chilling started). As you push the down arrow, you will see the following screens in this order: Screen Reads Measured Temperatures: Manual Mode Time Appears When Show temperatures for the Air, Product, and Auxiliary Probes. Set the time for the manual cycle to run by following instructions on the screen.
A Northwind 500 Model is shown. A Northwind 1000 Model is twice as deep. HARNESS COVERS 026803 CONTROLLER CABLE CONNECTIONS (8) CEILING DEFLECTOR 012993 BLUE YELLOW FAN SEAL STRIP GREEN INTERIOR REAR PLENUM SUPPORT 013163 RED BROWN CEILING PLENUM LIQUID & SUCTION LINES WHITE COIL TOP TRIM 013121 FAN FRAME 012911 COIL TRIM ANGLE 012905 (2 EACH SIDE) COIL FRAME 012737 DRAIN LINE Northwinds Blast Chiller Operations Manual 2013 © Bally Refrigerated Boxes, Inc.
