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REV: 1/2013 Instruction Manual IM-238-94 2013 © Bally Refrigerated Boxes, Inc. 1

Modular Buildings

Installation Manual

1. Introduction 2

2. Marking Installation Area 2

3. Speed-Lok Operation 2

4. 'Z' Base Trim 3

5. Less Floor Walk-Ins 3

6. Floor Panel Installation 4

7. With-Floor Installation 4

8. Door Panel Installation 4

9. Multi-Compartment Walk-Ins 5

10. Interior Steel 5

11. Shear Plates 5

12. Batten Strips 5

13. High Wind Securing 6

14. Outdoor Considerations 6

15. Door Rain Shield 6

16. Wall Standards 6

17. Panel Penetrations 7

18. Prevent Vapor Leaks 7

19. Grounding 8

20. Broken or Stripped Locks 8

1-800-24 BALLY

Bally Refrigerated Boxes, Inc.

www.ballyrefboxes.com

Summary of content (8 pages)

PAGE 1
Modular Buildings Installation Manual 1. Introduction 2. Marking Installation Area 3. Speed-Lok Operation 4. 'Z' Base Trim 5. Less Floor Walk-Ins 6. Floor Panel Installation 7. With-Floor Installation 8. Door Panel Installation 9. Multi-Compartment Walk-Ins 10. Interior Steel 11. Shear Plates 12. Batten Strips 13. High Wind Securing 14. Outdoor Considerations 15. Door Rain Shield 16. Wall Standards 17. Panel Penetrations 18. Prevent Vapor Leaks 19. Grounding 20.
PAGE 2
1. Introduction 3. Speed-Lok Operation A. When the building is delivered, make sure you have the right equipment and manpower on hand to unload the truck. A forklift or high jack can be helpful if the shipment includes heavy steel or refrigeration equipment. The carrier typically imposes time constraints on unloading your box, and in all situations one person is not enough. B. As you are unloading look for any freight damage; all products left our factory in perfect condition.
PAGE 3
4. "Z' Base Trim (Optional) 'Z' Base trim is installed along bottom edges of Modular Building that are flush with concrete pad. 'Z' Base trim is outlined and installed on concrete pad before the placement of vertical panels. 'Z' Base trim should be secured to concrete pad by installer. Vertical panels will be secured with wall anchors after Modular Building erection. Apply caulk along exterior and interior seam along vertical panels and 'Z' base trim. See Figure 4. Figure 5 Figure 4 5.
PAGE 4
6. Floor Panel Installation 7. With-Floor Installation A. Make sure the floor is level. The entire area beneath the Walk-In floor should be covered with a heavy polyethylene vapor barrier to prevent possible damage by moisture. B. Check drawings for any special panel configuration, then place a 23½” wide floor end panel along the most logical starting point (usually the furthest corner, if to a building wall if possible). Be sure the panel is a floor panel.
PAGE 5
9. Multi-Compartment Walk-Ins A. The most common arrangement for a Walk-In is a two compartment Cooler/Freezer combination. Installation of panels in this situation is the same as described above. The use of a “Breaker” or “Tee” panel is used to separate the different compartments. These panels will be either 23” or 46”; typically the verticals are the opposite of the ceilings and floors. B. The Partition Wall will have at least two special panels referred to as P-1 and P-2. The panel widths are either 7.
PAGE 6
13. High Wind Securing 16. Wall Standards for Mounting Equipment The following high wind anchoring methods are suggestions and are not inclusive of all possible anchoring methods. The type of anchoring and the space between tie downs are dictated by local building codes. All materials used are provided by building installer. A. Anchor Bolt Through (For Modular Buildings with floors only): Anchor bolts are located in concrete prior to Modular Building installation.
PAGE 7
17. Panel Penetrations If penetrations in panels are needed, avoid the areas that are shown. Penetrations should be made as needed by competent installer or mechanical service. If shaded areas are avoided, urethane insulation can be easily removed from opening. After equipment installation, fill in hole with permagum caulk. See Figure 12. Condensation in electrical junction boxes can be eliminated by installing a seal-off fitting in conduit where they pass through Modular Building walls. 18.
PAGE 8
19. Grounding Ensure that all protective plastic coating is removed from panels. A. Install Angled Batten strips along interior top of Vertical panels using #8 3/4" Metal screws (Install Angled Batten strips along interior bottom of Vertical panels if Modular Building has Floor panels). Install Braided copper wire at every Speed-Lok location for Ceiling end panels using #8 2-1 /2” Metal screws (Install wires at Speed-Lok locations for Floor panels if equipped).