BT1000 BOSSTM Tool Operating Manual OPERATION MANUAL BT1000 BOSSTM TOOL The BAND-IT® BOSSTM OILFIELD SERVICES Tool has been optimized for application of BAND-IT ® BAND-FAST®, coils and seals made with Zeron ® 100 and other materials. Zeron ® 100 is a registered trademark of Rolled Alloys, Inc. Thank you for purchasing BAND-IT® products. BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-3070 USA P: 1-800-525-0758 F: 1-800-624-3925 Save these instructions for future use.
BT1000 BOSSTM Tool Operating Manual Safety Guidelines Read this manual to help understand the intent and operation of this tool prior to installing BAND-IT clamps. o Always wear safety glasses and appropriate gloves when operating this tool. o Keep hands away from clamp while installing. o Care should be taken to ensure fingers are not under the clamp being applied. o Never use this product for anything other than its original intended purpose. o Tool must be used by persons properly trained.
BT1000 BOSSTM Tool Operating Manual Warranty Conditions and Liability Warranty: This product is sold "as is" without Warranty . www.band-it-idex.com/en/Technology%20%26%20Resources/Warranty.html For additional information visit online at: www.band-it-idex.com Save these instructions for future use. BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-3070 USA P: 1-800-525-0758 F: 1-800-624-3925 www.band-it-idex.com Page 3 Document # P98750 Rev.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Tool overview Tool hanger Low friction reversible slide plate insert Metric hex key set Heavy duty case BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-3070 USA P: 1-800-525-0758 F: 1-800-624-3925 www.band-it-idex.com Page 4 Document # P98750 Rev. B © Copyright BAND-IT-IDEX, Inc.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Installation Compressed Air Joining required: quick –disconnect coupling (female) for ¼” hose Recommended air pressure: 95 PSI working 105 PSI max. Maintenance Depending on the working conditions and the use of the tool, the following maintenance has to be made periodically: 1.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Operation 1. Feeding the band (strap) Feed the band through the seal, around the parts/object to be strapped and again through the seal. The band end is then bent. The operator then tensions the loose loop manually making sure that the bent end is adjacent to the object to be strapped. Always wear safety glasses Always wear protective gloves when handling band/ strap 2.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Operation 3. Tensioning the band/strap Press down the tension valve lever. The lever is caught completely and the band is tensioned until the air motor stalls. If the cycle has to be interrupted, the catch has to be released to the left. 4. Sealing the band The sealing valve lever is pressed down until the seal is notched and the upper band sealed; the tensioning process is interrupted (tension released) automatically. BAND-IT-IDEX, Inc.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Operation 5. Releasing the tool The tool can now be released from the strapping without any further action after completing the strapping cycle. By lifting the air motor, the band end is removed from the tool. 6. Tension adjustment The tension can be adjusted by adjusting the throttle screw. The air supply is reduced by turning the screw clockwise, hence reducing the tension. The throttle screw is located at the rear end of the air motor.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Operation 7. Joint inspection Following illustration shows a proper joint Sharp edged or deformed joints which do not appear as shown have to be removed from the load and replaced immediately. The tensile strength of these joints is insufficient and they could cause serious injury. Thank you for purchasing BAND-IT products. BAND-IT-IDEX, Inc.
BT1000 BOSSTM Tool Operating Manual Troubleshooting Guide Observed Problem Gripper slipping. Possible Cause Gap between tensioning wheel and slide plate too large. Solution Adjust the gripper gap adjustment screw to set gap to .003”-.004”. Important: Never let the tensioning wheel touch the slide plate. Gripper slipping. Clogged tensioning wheel. Clean the wheel as needed. If knurls are worn to the point of slipping, replace. Gripper slipping. Worn slide plate.
BT1000 BOSSTM Tool Operating Manual BT1000 BOSSTM Tool Manual Spare Parts List Part number Qty. Description XE4819 1 Insert A481104 2 Cutting jaws A481108 2 Cutting knife A481127 1 Cutter A481128 1 Cutter jack A481210 1 Tension body A481221 1 Tensioning wheel Thank you for purchasing BAND-IT products. BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-3070 USA P: 1-800-525-0758 F: 1-800-624-3925 www.band-it-idex.com Page 11 Document # P98750 Rev.
