Owner's manual

ManualsBrandsBanks Power ManualsCarChevy_GMC Trucks: Gas ’99 - 14 4.3,4.8,5.3,6.0,6.2,8.1 Exhaust- Monster Exhaust, Single Passenger side exit '09 Chevy-GMC 1500 Silverado 4.8L & 5.3L, ECSB & CCSB, Gas-FFV

1/18/10 PN 96538 v.3.0

Banks Monster

Exhaust System

2009 Chevy/GMC 1500 Silverado 4.8L & 5.3L,

Gas/FFV, Extend Cab Standard Bed &

Crew Cab Short Bed

THIS MANUAL IS FOR USE WITH MONSTER EXHAUST SYSTEM 48343 & 48346

Gale Banks Engineering

546 Duggan Avenue • Azusa, CA 91702

(626) 969-9600 • Fax (626) 334-1743

Product Information & Sales: (888) 635-4565

bankspower.com

Summary of content (8 pages)

PAGE 1
Banks Monster® Exhaust System 2009 Chevy/GMC 1500 Silverado 4.8L & 5.3L, Gas/FFV, Extend Cab Standard Bed & Crew Cab Short Bed THIS MANUAL IS FOR USE WITH MONSTER EXHAUST SYSTEM 48343 & 48346 Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 bankspower.com ©2010 Gale Banks Engineering 1/18/10 PN 96538 v.3.
PAGE 2
General Installation Practices If you have any questions concerning the installation of your Banks Monster Exhaust System, please call our Technical Service Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. Thank you. 1. Before starting work, familiarize yourself with the installation procedure by reading all of the instructions. 2.
PAGE 3
1 2 96009 * 4.8L models use 2.75” Exhaust clamp P/N 52463 and Intermediate pipe P/N 53652. Banks Decals 53643 Tailpipe Assembly 7 1 53642 Rear Muffler Hanger Clamp 6 1 54005 Monster Muffler 5 1 53640 Front Muffler Hanger Clamp 4 1 53649 Intermediate Pipe 3 1 2* QTY P/N 52465 Description Exhaust Clamp, 3” 1* Item # Figure 1 General Assembly * * 96538 v.3.
PAGE 4
Monster Exhaust System Installation 1. Disconnect the negative (ground) cable from the battery (if there is more than one battery, disconnect both negative cables). Secure the cable so it cannot accidentally come in contact with the post. 2. Raise the vehicle and support it securely with properly weight-rated safety stands, ramps or a commercial hoist. Take care to balance the vehicle to prevent it from slipping or falling. When using ramps, be sure the wheels are centered squarely on the topsides.
PAGE 5
Figure 3 4.8L Model Factory Intermediate Pipe 6. Install the Exhaust clamp on the inlet of Banks intermediate pipe. Install Banks intermediate pipe to the previously cut pipe outlet. Be sure the intermediate pipe jog is orientated as shown in Figure 4. Lightly tighten the Exhaust clamp on the intermediate pipe inlet. NOTE: Once the pipe / muffler has been completely engaged in the slip joint, mark the pipe with a scribe or tape for reference when tightening the clamps later in the installation.
PAGE 6
Figure 4 5.3L Model Shown 6 96538 v.3.
PAGE 7
Figure 5 12. Adjust each of the pipes to ensure that all of the hanger pins are parallel with the frame mounted pins and that the rubber hangers are all positioned slightly forward (See Figure 5). This allows the hangers to be properly positioned once the exhaust reaches operating temperature. 13. With the exhaust positioned properly, begin to evenly tighten the clamps starting with the ones closest to the front of the vehicle and working your way back. Torque the exhaust clamps evenly to 35 ft-lbs.
PAGE 8
Figure 6 Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 bankspower.