Owner’sManual with Installation Instructions Banks Monster® Exhaust System 2004-08 Ford/Lincoln F-150/Mark-LT (4.2L, 4.6L & 5.4L) New Body Style (Non-Heritage models) THIS MANUAL IS FOR USE WITH SYSTEMs 48739-48743 Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 bankspower.com ©2012 Gale Banks Engineering 05/25/12 PN 96319 v.6.
General Installation Practices Dear Customer, If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. Thank you. 1. Before starting work, familiarize yourself with the installation procedure by reading all of the instructions. 2.
Products available from Banks Power for the 04-08 Ford F-150 (4.2, 4.6, 5.4L) Banks Ram-Air Intake System (P/N 41806) - Increases your airflow over stock. - Adds power, improves fuel economy, lowers EGTs and reduces smoke. Torque Tubes (P/N 48715) - Virtually indestructible - Each Torque Tube has a seamless high-velocity collector. - Literally “pulls” out the exhaust, unleashing greater torque and helping the intake stroke to draw in more air.
General Assembly Figure 1 Item# Description Part # Qty 1a Intermediate pipe (SCMB, CCSB, CCMB, ECMB, ECLB) 53361 1 1b Intermediate pipe (ECSB) 53362 1 2 Rear intermediate pipe (CCSB, CCMB, ECMB, ECLB) 53391 1 3 Extension Intermediate Pipe (ECLB) 53392 1 4 Hanger Clamp 3” (CCSB, CCMB, ECMB, ECLB) 53393 1* 5 Banks Monster Muffler 53962 1 6 Tailpipe, Front 53383 1 7 Tailpipe, Rear 53384 1 8 Band Clamp, 3.5” 52467 1 9 Monster Tip 52718 1 10 Exhaust Clamp, 2.
Legend Key Abbreviation SC EC CC SB MB LB Description Standard Cab Extended Cab Crew Cab Short Bed (5 1/2’) Medium Bed (6 1/2’) Long Bed (8’) 96319 v.6.
Monster Exhaust Installation 1. Disconnect the negative (ground) cable from the battery (if there is more than one battery, disconnect both negative cables). Secure the cable so it cannot accidentally come in contact with the post. 2. Raise the vehicle and support it securely with properly weight-rated safety stands, ramps or a commercial hoist. Take care to balance the vehicle to prevent it from slipping or falling. When using ramps, be sure the wheels are centered squarely on the topsides.
Figure 3 5. If applicable, loosen the factory 8. For ECMB & CCSB Only. For 6. FOR SCMB AND ECSB MODELS 9. For ECMB, ECLB, CCSB & CCMB band clamp on the intermediate pipe. Using spray lubricant, lube the intermediate pipe hanger pins and remove the intermediate pipe from the vehicle. ONLY. Due to the enormous weight reduction of the Banks Exhaust system, the factory muffler front rubber hanger will be removed for Std. Cab Medium (6.5’) Bed and Ext. Cab Short (5.5’) Bed models. Remove the factory M8x1.
Figure 4 Figure 5- For CCSB & ECMB ONLY 8 96319 v.6.
12. For ECLB Only. Install the 3” 14. Install a 3” clamp on the Banks 13. For ECSB & SCMB Only. Install 15. Install a 3.5” clamp on the Front hanger clamp onto the Intermediate Extension Pipe. Install a 3” clamp onto the muffler inlet. Install the Banks Muffler inlet onto the Intermediate Extension Pipe outlet. Loosely tighten the 3” clamp to secure the Banks Muffler. Insert the hanger into to factory rubber hanger.Skip to step 14. a 3” clamp onto the muffler inlet.
NOTE: Install the rubber hanger pins to the vehicle frame if previously removed. 16. Reinstall the two (2) factory M8x1.25 bolts through the rubber hanger into the vehicle frame. See Figure 2. 17. Install the supplied 3.5” band clamp over the inlet of the Monster tip. Install the tip onto the rear tailpipe. Loosely tighten the band clamp to secure the Monster Tip to the rear tailpipe. 18. Adjust the tip about 1⁄ 2”-1” under the body panel, such that the position is aesthetically pleasing. 19.
Figure 7 96319 v.6.
Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 bankspower.
