User Manual

ManualsBrandsBanks ManualsAutomotiveBanks 42766 Monster Ram Intake System with Boost Tube

04/07/15 PN 96425 V.4.0

Banks

Monster-Ram

Intake

With Banks Boost Tube

2003-2007 Dodge 5.9L Cummins

(24-valve) ISB Pickup Trucks

THIS MANUAL IS FOR USE WITH SYSTEM 42766

Gale Banks Engineering

546 Duggan Avenue • Azusa, CA 91702

(626) 969-9600 • Fax (626) 334-1743

Product Information & Sales: (888) 635-4565

Customer Support: (888) 839-5600

Installation Support: (888) 839-2700

bankspower.com

Owner’sManual

with Installation Instructions

Summary of content (12 pages)

PAGE 1
Owner’sManual with Installation Instructions Banks Monster-Ram Intake ® With Banks Boost Tube 2003-2007 Dodge 5.9L Cummins (24-valve) ISB Pickup Trucks THIS MANUAL IS FOR USE WITH SYSTEM 42766 Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 Customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.com ©2017 Gale Banks Engineering 04/07/15 PN 96425 V.4.
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Also Available from Banks Power 03-07 Dodge 5.9L BigHead® Wastegate Monster Exhaust Banks iQ Banks Bullet™ Banks Billet™ Torque Converter DynaFact ® Instrumentation ® Monster-Ram Advanced Diesel Tuners Banks Brake® Banks Ram-Air ® Intake Techni-Cooler® System Super-Scoop® Banks iQ System (P/N 61148-61149) - 5” touchscreen interface that can control the Banks Diesel Tuner on the fly.
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Banks SmartLock (P/N 55270) - Reduces wear on transmission - Locks Torque Converter and raises trans-line pressure - Works with Banks Exhaust Brake Banks Billet Torque Converter (P/N 72515) - Higher torque capacity over stock - Lockup clutch is slip-resistant so transmission fluids stay cooler and transmission life is prolonged Banks Bullet (P/N 66522-66523) - Adds power safely to your vehicle - Displays critical engine functions - Engine safeguards - Change power levels on-the-fly Boost and Pyro Gauges (P/
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General Installation Practices Dear Customer, If you have any questions concerning the installation of your Banks Monster-Ram Intake, please call our Technical Service Hotline at (888) 8392700 between 7:00 am and 4:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. Thank you. 1.
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STOCK INTAKE ELBOW AND BOOST TUBE REMOVAL 1. Loosen the clamps that hold the rubber hose at the inlet of the stock intake elbow and slide the hose free of the intake inlet. CAUTION: Cover the intercooler up-pipe opening with a clean rag to prevent foreign objects from entering the intake tract. 2. Remove the bolt that holds the dipstick on the intake elbow. Save the bolt for reuse. Gently push and move the dipstick and its holder to the rear of the engine compartment to gain access to the engine. 3.
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7. Remove the driver side boost tube, hoses and hose clamps. Retain the factory hose and hose clamps at the inlet of the factory driver side boost tube for reuse with Banks Boost Tube. The boost tube is the charge air ducting that routes air from the Charge Air Cooler (CAC) to the intake manifold. BANKS MONSTER-RAM INTAKE AND BOOST TUBE INSTALLATION 8. Install Banks driver side boost tube. The driver side tube use a 3.
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10. Make sure that the M8 ends go into the engine intake manifold. The two shorter studs go on the passenger side (closest to the valve cover). Apply the supplied thread lock compound at the M8 ends and hand-tighten the studs into the intake manifold. 11. Using the two 5⁄ 16”- 24 hex nuts supplied, tighten the studs into the intake by threading both nuts onto the stud, then tighten the nuts against each other with two 1⁄ 2” open end wrenches.
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13. Using a flat screw-driver, loosen the clamp that holds the rear injector wire harness on the engine valve cover. Disconnect the injector wire harness from its connection. See Figure 4. Remove the bracket used to hold this wire harness to the stock ram. Route this harness underneath the heater harness and around the fuel by-pass valve as shown in Figure 5. Place the wire harness back in the clamp that is on the valve cover and re-connect the wire harness.
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Figure 5 Figure 6 96425 v.4.
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16. The plastic pin on the heater wire 19. 17. NOTE: For 2004-2007 model vehicles, locate the supplied corrugated loom in your kit and install over the main connector wires to protect it from rubbing against the dipstick. See Figure 8. harness will not be used to secure to the Monster-Ram. Use a supplied cable tie to secure the harness away from any heat source. Plug off any unused ports with supplied pipe plugs. 18.
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Figure 8 96425 v.4.
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Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 Customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.