Installation guide

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Installation Guide

Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies.

For complete technical information about this product, including dimensions, accessories, and specifications, see

www.bannerengineering.com and search

161999.

Overview

Figure 1. DF-G1 Model Features

1 Output LED

2 LO/DO Switch

3 RUN/PRG/ADJ Mode Switch

4 Lever Action Fiber Clamp

5 Red Signal Level

6 Green Threshold

7 +/SET/- Rocker Button

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to

serious injury or death. This device does not include the self-checking redundant circuitry necessary

to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an

energized or de-energized sensor output condition.

Models

Model Outputs Connector

DF-G1-NS-2M Single NPN

2 m (6.5 ft) cable, 4-wire

DF-G1-PS-2M Single PNP

DF-G1-KS-2M Dual outputs, 1 push-pull IO-Link and 1

PNP (complementary outputs)

DF-G1-NS-Q5 Single NPN

150 mm (6 in) PVC pigtail, M12 Euro QD connector,

4-pin

DF-G1-PS-Q5 Single PNP

DF-G1-KS-Q5 Dual outputs, 1 push-pull IO-Link and 1

PNP (complementary outputs)

DF-G1-NS-Q7 Single NPN

Integral M8 Pico QD connector, 4-pin

DF-G1-PS-Q7 Single PNP

DF-G1-KS-Q7

Dual outputs, 1 push-pull IO-Link and 1

PNP (complementary outputs)

Connector options:

•

A model with a QD connector requires a mating cordset .

• For 9 m cable, change the suffix 2M to 9M in the 2 m model number (example, DF-G1-NS-9M).

• For 150 mm (6 in) PVC pigtail, M8 Pico QD connector, 4-pin change the suffix 2M to Q3 in the 2 m model number (example, DF-G1-NS-Q3).

DF-G1 Expert

™

Dual Display Fiber Amplifier

Original Document

161275 Rev. C

1 April 2014

161275

Summary of content (19 pages)

PAGE 1
DF-G1 Expert™ Dual Display Fiber Amplifier Installation Guide Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies. For complete technical information about this product, including dimensions, accessories, and specifications, see www.bannerengineering.com and search 161999. Overview 1 Output LED 2 LO/DO Switch 3 RUN/PRG/ADJ Mode Switch 4 Lever Action Fiber Clamp 5 Red Signal Level 6 Green Threshold 7 +/SET/- Rocker Button Figure 1.
PAGE 2
DF-G1 Expert™ Dual Display Fiber Amplifier Installation Instructions Mounting Instructions Mount on a DIN Rail 1. Hook the DIN rail clip on the bottom of the DF-G1 over the edge of the DIN rail (1). 2. Push the DF-G1 up on the DIN rail (1). 3. Pivot the DF-G1 onto the DIN rail, pressing until it snaps into place (2). Mount to the Accessory Bracket 1. Position the DF-G1 in the SA-DIN-BRACKET. 2. Insert the supplied M3 screws. 3. Tighten the screws. Remove from a DIN rail 1.
PAGE 3
DF-G1 Expert™ Dual Display Fiber Amplifier Fiber Adapters NOTE: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder. Banner includes the adapters with all fiber assemblies. TO FIBERS TO SENSOR Fiber Outer Diameter (mm) Adapter Color Ø 1.0 Black Ø 1.3 Red Ø 2.
PAGE 4
DF-G1 Expert™ Dual Display Fiber Amplifier PUSH-PULL IO-Link Models (C/Q) (Q) Load 18-30V dc Load NOTE: Open lead wires must be connected to a terminal block. Top Panel Interface Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ mode switch, LO/DO switch, +/SET/- rocker button, dual red/green digital displays, and output LED.
PAGE 5
DF-G1 Expert™ Dual Display Fiber Amplifier Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker button is disabled during RUN mode, except when using Window SET, see Window SET on page 10. P/N 161275 Rev. C www.bannerengineering.
PAGE 6
DF-G1 Expert™ Dual Display Fiber Amplifier Program Mode Program (PRG) mode allows the following settings to be programmed in the DF-G1: Factory Default Settings: Setting Factory Default Threshold 2026 TEACH Selection Two-Point TEACH Response Speed Standard 500 µs Offset Percent 10% Auto Thresholds OFF OFF Delay 0 (Disabled) OFF One-Shot 0 (Disabled) ON Delay 0 (Disabled) ON One-Shot 0 (Disabled) Display Readout Numeric, ECO disabled, Normal Orientation Gain Selection Auto Gain 6 w
PAGE 7
DF-G1 Expert™ Dual Display Fiber Amplifier Adjust Mode Sliding the RUN/PRG/ADJ mode switch to the ADJ position allows the user to perform Expert TEACH/SET methods and Manual Adjustment of the threshold(s). Two-Point TEACH • • Establishes a single switching threshold Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Two-Point TEACH is used when two conditions can be presented statically to the sensor.
PAGE 8
DF-G1 Expert™ Dual Display Fiber Amplifier Method Action Result SET Button a. Present the first condition. Display: Flashes "2Pt tch" then holds on "1234 2nd" b. Click the SET rocker button T Remote Input a. Present the first condition. b. Single-pulse the remote input. 3. Teach the second condition. Method Action Result SET Button a. Present the second condition. TEACH Accepted b. Click the SET rocker button.
PAGE 9
DF-G1 Expert™ Dual Display Fiber Amplifier Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) Figure 3. Dynamic TEACH (Light Operate shown) The output ON and OFF conditions can be reversed using the LO/DO switch (see LO/DO Switch in Top Panel Interface on page 4).
PAGE 10
DF-G1 Expert™ Dual Display Fiber Amplifier Method Action Result SET Button Present ON and OFF conditions Display: Red - Signal Level; Green Threshold Remote Input Present ON and OFF conditions 4. Exit Dynamic TEACH.
PAGE 11
DF-G1 Expert™ Dual Display Fiber Amplifier Sensing window center adjusted by Manual Adjust Output OFF Darkest (no signal) Output ON Condition Presented Sensor positions window thresholds a programmable % offset from the presented condition Output OFF Most Light (saturated signal) Figure 4. Window SET (Light Operate shown) Output ON and OFF conditions can be reversed using the LO/DO switch (see LO/DO Switch in Top Panel Interface on page 4).
PAGE 12
DF-G1 Expert™ Dual Display Fiber Amplifier Method Action • • Result Present sensing condition Click the SET rocker button SET Button Remote Input Threshold Condition Accepted • • Present sensing condition Single-pulse the remote input T Displays read "wInd SEt" then alternate "PASS" with % Offset10; Sensor returns to Adjust mode Threshold Condition Not Accepted Displays read "wInd SEt" then alternate "FAIL" with minimum % Offset10 for sensing condition; Sensor returns to Adjust mode 3.
PAGE 13
DF-G1 Expert™ Dual Display Fiber Amplifier Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset below the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Most Light (saturated signal) Figure 6.
PAGE 14
DF-G1 Expert™ Dual Display Fiber Amplifier Method Action • • Result Present sensing condition Click the SET rocker button Threshold Condition Accepted SET Button Remote Input • • Present sensing condition Single-pulse the remote input T Displays read "Lt SEt" then alternate "PASS" with % Offset13; Sensor returns to Adjust mode Threshold Condition Not Accepted Displays read "Lt SEt" then alternate "FAIL" with minimum % Offset13 for sensing condition; Sensor returns to Adjust mode 3.
PAGE 15
DF-G1 Expert™ Dual Display Fiber Amplifier Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset above the presented condition Output OFF Darkest (no signal) Condition Presented Output ON Most Light (saturated signal) Figure 7.
PAGE 16
DF-G1 Expert™ Dual Display Fiber Amplifier Method Action • • Result Present sensing condition Click the SET rocker button SET Button Threshold Condition Accepted • • Remote Input Present sensing condition Single-pulse the remote input Displays read "dr SEt" then alternate "PASS" with % Offset16; Sensor returns to Adjust mode T Threshold Condition Not Accepted Displays read "dr SEt" then alternate "FAIL" with minimum % Offset16 for sensing condition; Sensor returns to Adjust mode 3.
PAGE 17
DF-G1 Expert™ Dual Display Fiber Amplifier • ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Auto Thresholding is automatically disabled in Calibration SET Follow these steps to perform a Calibration SET: Note: TEACH Selection must be programmed to CAL SEt (see Program Mode on page 6 ) 1.
PAGE 18
DF-G1 Expert™ Dual Display Fiber Amplifier Troubleshooting Manual Adjustments Disabled Manual adjustments are disabled when Auto Thresholds are ON. If a manual adjustment is attempted while Auto Thresholds are ON, the Green display will flash . Percent Minimum Difference after TEACH The Two-Point and Dynamic TEACH methods will flash a % minimum difference on the displays after a PASS or FAIL.
PAGE 19
DF-G1 Expert™ Dual Display Fiber Amplifier Specifications Sensing Beam 660 nm visible red Supply Voltage NPN/PNP models: 10 to 30 V dc Class 2 (10% max ripple) IO-Link models: 18 to 30 V dc (10% max ripple) Power and Current Consumption (exclusive of load) Standard display mode: 960 mW, Current consumption < 40 mA at 24 V dc ECO display mode: 720 mW, Current consumption < 30 mA at 24 V dc Supply Protection Circuitry Protected against reverse polarity, overvoltage, and transient voltages Delay at Power Up 5