User Manual

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FI22FP Series

Low-Profile, Inline Plastic Fiber Optic Sensor

Printed in USA 01/12 P/N 108899 rev. C

Features

• Low-profile fiber optic sensors are designed for inconspicuous surface mounting

• 8-segment LED light bar indicates relative received signal strength, sensing contrast,

programming status, and diagnostic warnings

• Easy-to-set automatic Expert-style TEACH options

including static, dynamic, and

single-point programming plus manual adjustment for fine-tuning

• Smart power-control algorithms to maximize sensing contrast

• Fast 500-microsecond sensing response

• Programmable 30-millisecond pulse stretcher (OFF delay)

• Extreme programming flexibility via two push buttons or a remote input wire

• Output may be programmed for either light or dark operate

• Bipolar discrete outputs: one current sourcing (PNP) and one current sinking (NPN)

• Visible red (660 nm) light source

• Easy-to-read TEACH and signal strength readout, plus indicators for a continuous

readout of operating status

WARNING . . . Not To Be Used for Personnel Protection

Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death.

This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety

applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your

cur

rent Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.

Models

* 9 m (30’) cables are available by adding suffix “W/30” to the model number of any cabled sensor

(e.g., FI22FP W/30). A model with a QD connector requires a mating cable (see page 9).

**See page 2 for beam patterns and excess gain curves.

Model Cable*

Supply

Voltage

Output

Type

Maximum Range**

FI22FP

2 m (6.5')

5-wire

integral cable

10V dc to

30V dc

Bipolar

NPN/PNP

Range varies depending on sensing

mode and fiber optic(s) used; see

below and page 2 for typical values.

Opposed Mode

PIT26U Fiber: 60 mm (2.36")

PIT46U Fiber: 260 mm (10.24")

PIT66U Fiber: 540 mm (21.26")

Diffuse Mode

PBT26U Fiber: 15 mm (0.59")

PBT46U Fiber: 65 mm (2.56")

PBT66U Fiber: 115 mm (4.53")

FI22FP

Integral 6-pin

Pico-style QD

Summary of content (12 pages)

PAGE 1
FI22FP Series Low-Profile, Inline Plastic Fiber Optic Sensor Features • Low-profile fiber optic sensors are designed for inconspicuous surface mounting • 8-segment LED light bar indicates relative received signal strength, sensing contrast, programming status, and diagnostic warnings • Easy-to-set automatic Expert-style TEACH options including static, dynamic, and single-point programming plus manual adjustment for fine-tuning • Smart power-control algorithms to maximize sensing contrast • Fast 500-mi
PAGE 2
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Excess Gain Curves and Beam Patterns Opposed Mode 1000 1000 1000 1000 1000 FI22FP FI22FPFI22FP EE XX CC EE SS SS E X C 100 100 E S S 100 GG AA II NN 10 10G 10 Opposed OpposedOpposed Mode Mode Mode with withPIT26U PIT26U Fiber Fiber with PIT26U Fiber A I N PIT26U PIT26U PIT26U 1000 1000 1000 FI22FP FI22FPFI22FP EE XX CC EE SS SS E X C 100 100 E S S 100 GG AA II NN 10 10G 10 Opposed OpposedOpposed Mode Mode Mode with withPIT46U PIT46U
PAGE 3
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Programming Push Buttons SETUP Status Indicators: Light Green Power ON Indicator Dark Operate Delay Figure 1. FI22FP features The FI22FP is an easy-to-use, low-profile fiber optic sensor. It provides high-performance sensing in low-contrast applications and its small size lets it mount almost anywhere.
PAGE 4
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Two-Point Static TEACH (Switch Point) 2nd Taught Condition 1st Taught Condition Sensor positions threshold midway between taught conditions • Sets a single switching threshold • Threshold position is adjustable using “+” and “-” buttons (Manual Adjust) Two-Point TEACH is the traditional setup method, used when two conditions can be presented by the user.
PAGE 5
threshold midway between taught conditions Output OFF Output ON Position adjusted by Manual Adjust Darkest (no signal) Darkest Taught Condition FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Most Light (saturated signal) Dynamic TEACH and Adaptive Thresholds Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Output ON Position adjusted by Manual Adjust Darkest (no signal) • Teach on-the-fly • Sets a single switching threshold • Threshold po
PAGE 6
threshold midway between taught conditions FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Output OFF Darkest (no signal) Single-Point Static TEACH (Sensing Window) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) Sensing window size adjusted by Manual Adjust • Sets a single ON condition • All other conditions (lighter or darker) result in OFF output Output OFF Output ON Output OFF • Sensing window size (sensitivity) is adjustable using “+” and “-” button
PAGE 7
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor SETUP Mode SETUP mode is used to change sensor output response for: SETUP Status Indicators { • Light or Dark operate • 30-millisecond pulse stretcher (OFF delay), if required. The status LEDs, active only during SETUP mode, indicate the output response configuration when the sensor will be in RUN mode. Four combinations are possible: Press and hold both push buttons > 2 seconds to access SETUP mode Figure 5.
PAGE 8
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Specifications Sensing Beam 660 nm visible red Supply Voltage 10 to 30V dc (10% max. ripple) @ less than 32 mA exclusive of load Supply Protection Circuitry Protected against reverse polarity, over voltage, and transient voltages Delay at Power Up 250 milliseconds max.
PAGE 9
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Sensor and Bracket Dimensions Bracket 12.1 mm (0.48") 10.5 mm (0.41") 25.0 mm (0. 8") 6.0 mm (0.24") Sensor 23.0 mm (0. 1") 50.0 mm (1. 8") .0 mm (0.28") 14.5 mm (0.5 ") Pico-style Quick Disconnect Integral Cable Installing the Optical Fibers To install fibers: 1. Use a small Phillips screwdriver to loosen set screw, as shown in Figure 6. 2. Insert prepared fiber ends (2.2 mm diameter) into emitter and receiver ports, as far as they will go.
PAGE 10
FI22FP Low-Profile Inline Plastic Fiber Optic Sensor Hookups Cabled Models bn bu wh bk gy Load Load Quick-Disconnect Models bn bu wh Load bk Load gy + 10 - 30V dc – 100 mA max. load Remote Teach + 10 - 30V dc – 100 mA max. load Remote Teach NOTE: Pink wire not used Note: Pink wire not used Accessories Quick-Disconnect Cables Style Model Length Dimensions Pinout ø 10 mm max. (0.4") 6-pin Pico-style straight PKG6Z-2 PKG6Z-9 2 m (6.5') 9 m (30') Brown Wire 28 mm max. (1.
PAGE 11
Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.
PAGE 12
P/N rev. C P/N108899 63443 revrA. Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.