68369 (ppp quickstart guide) Printed in USA 5/7/02 11:50 AM Page 1 04/02 P/N 68369 rev.
68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 2 Introducing PresencePLUS Pro PresencePLUS Pro is an easy-to-use camera system with advanced visual inspection capabilities. With limited knowledge of vision systems, a user can quickly and accurately set up PresencePLUS Pro for an inspection that evaluates product on a production line. Inspection parameters are set up using a remote personal computer (PC).
5/7/02 11:50 AM Page 3 components/connections 68369 (ppp quickstart guide) step 1 10 11 15 16 17 19 20 CH SIS CT GN 0 2 3 1 GE D SEL Trigger Pass Ready 2.Connect the camera cable (PPC..) to the camera (PPCAM) and controller (PPCTL). AS DU AN SEL SEL SEL CH CT CT CT DU 3 6 2 5 1 4 CT DU DU DU O PR O PR I/O I/O I/O T IN ON dc 1.Thread the c-mount lens onto the camera (PPCAM).
5/7/02 11:50 AM Page 4 step 4 PC Configuration PPCTL Default IP Address 192.168.0.1 02 05 06 TX RTS 09 CTS 12 20 CHASSIS GND P s as Fa il E or rr PC Vid eo Se ria l Typical IP Address: 192.168.0.2 Write down the existing address of your PC before changing it: _ _ _ • _ _ _ • _ _ _ • _ _ _ To change the IP address of your PC, do the following: (The following screen captures are from Windows NT; other Windows versions vary.) a.
/7/02 11:50 AM Page 5 systemstartup 68369 (ppp quickstart guide) step 5 Starting the PresencePLUS Pro 14 15 D GN SIS 0 AS L SE CH T UC L1 OD SE PR T UC 2 OD L SE PR T UC 3 L OD SE PR T UC GE OD AN PR CH T UC OD 6 PR I/O 3 13 2 12 5 11 4 10 1 RX 09 16 17 18 Trigger 19 20 Pass Ready Fail Power 2. Verify that the LED on the camera is ON and has started to flash.
creatinginspections 68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 6 step 7 Software Setup Use the Main Menu toolbar to navigate the PresencePLUS Pro options. Proceeding from left to right, the buttons in the Menu toolbar step through the process of creating an inspection file. Inspection Work Flow 1. Set up the camera, lens, and lighting, to acquire a reference image. a. b. c. d. Set up the camera lens and lighting. Choose Trigger option Continuous for a live image.
68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 7 Analysis Tools Vision Tools Location Tools Tool Name Description Pattern Find Translation and rotation Locates the target by searching for a taught pattern and compensates for translation and ±10° of rotation. Locate Translation and rotation Finds the edge of the part and compensates for translation and rotation.
runninginspections 68369 (ppp quickstart guide) 5/7/02 4. 11:50 AM Page 8 Select an inspection to run, and view the results of the inspection. To select an inspection, (in the Select tab) enable Software Override and select the inspection file from the list of stored inspections on the camera. Alternate method: Use Hardware Input to select an inspection via discrete inputs to the controller. The following table shows which inputs to activate to select an inspection.
5/7/02 11:50 AM Page 9 step 8 System Setup Use the System Setup screen to change discrete I/O, the communication port, the product change/select inputs, the strobe output (for external lighting control), the trigger input, and to view diagnostic information. systemconfiguration 68369 (ppp quickstart guide) Input/Output Configuration Tab Save inspections on the controller or PC. Provides help files and PDFs of the Installation Manual (p/n 68368) and the full-length Operator’s Guide (p/n 68367).
systemmaintenance 68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 10 Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS Pro software as new versions become available. Cleaning the Camera and Controller Regularly remove any accumulated dust or dirt from the camera and controller using a soft cloth. If needed, slightly dampen the cloth with a weak solution of neutral detergent.
5/7/02 11:50 AM Page 11 Troubleshooting Problem Cause/Solution • Power light is not ON. • Interface cannot connect to controller. • No image on monitor. Controller is not getting enough power. 1. Check the connection to the power supply. 2. Verify that the power supply is 10-30V dc with 1.5 amps. 3. Verify that the terminal block is plugged firmly into the controller. • No image on PC or monitor. • Camera indicator LED is OFF. • The software seems to be working correctly, but the image is missing.
systemspecifications 68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 12 Controller Model Number PPCTL Part Number 62937 Mechanical Construction: Steel with black zinc plating Dimensions: 158 x 127 x 30.9 mm (6.22" x 5.0" x 1.22") Weight: approx. 0.55 kg (1.2 lbs) Environmental Rating: IEC IP20; NEMA 1 Operating Temperature: 0° to +50° C (+32° to +122° F) Maximum Relative Humidity: 90%, non-condensing Display Options PC and NTSC video (9 m [30'] max.
5/7/02 11:50 AM Page 13 Camera Model Number PPCAM Part Number 62568 Mechanical Construction: Black anodized aluminum Dimensions: 32 x 30 x 78.2 mm (1.26" x 1.18" x 3.08") Weight: approx. 0.09 kg (0.2 lbs) Environmental Rating: IEC IP20; NEMA 1 Operating Temperature: 0° to +50° C (+32° to +122° F) Maximum Relative Humidity: 90%, non-condensing Acquisition Frames per Second: 30 max. Image Size: 640 x 480 pixels Levels of Gray Scale: 256 Imager 4.8 x 3.6 mm, 6 mm diagonal (1/3" CCD) Pixel Size: 7.
5/7/02 11:50 AM Page 14 installationnotes 68369 (ppp quickstart guide) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.
5/7/02 11:50 AM Page 15 installationnotes 68369 (ppp quickstart guide) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.
68369 (ppp quickstart guide) 5/7/02 11:50 AM Page 16 Banner Engineering Corp., 9714 Tenth Ave. No. Minneapolis, MN 55441 Phone: 763.544.3164 www.bannerengineering.com Email: sensors@bannerengineering.
