Printed in USA P/N 68368
! WARNING . . . Not To Be Used for Personnel Protection Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.
This Installation Manual reflects PresencePLUS Pro software version 1.2.0.
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Installation Manual Table of Contents Table of Contents What’s New in This Revision? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents PresencePLUS® Pro Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Cleaning the Camera and Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Cleaning the Camera Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Manual What’s New in This Revision? What’s New in This Revision? The following list summarizes additions to this revision of the PresencePLUS Pro Installation instructions: Product Support Details for finding the controller and camera model numbers and date codes under Contacting Banner.
System Overview PresencePLUS® Pro System Overview The list below is a summary of PresencePLUS Pro installation. For detailed instructions, go to the chapter underlined. 1. Read Warnings and Cautions on page 5. 2. Install hardware components and connect cables (see Hardware Installation on page 6). 3. Connect the trigger input, power supply, and any other I/O to the terminal block on the controller (see Controller Terminal Block on page 13). 4.
Installation Manual Product Support Product Support Banner provides these resources for quickly setting up and operating the PresencePLUS Pro system. Documentation The following documentation is available in PDF format on the PresencePLUS Pro CD and on the Banner website: http://www.bannerengineering.com/literature_resources/product_literature/literature_ppluspro.html A compatible version of Acrobat Reader is also provided on the CD.
Product Support PresencePLUS® Pro Phone: (763) 544-3164 Toll free: 1-888-3-SENSOR (1-888-373-6767) Fax: (763) 544-3213 E-mail: sensors@bannerengineering.com Address: Banner Engineering Corp. 9714 10th Avenue North Minneapolis, MN 55441 USA Your Local Banner Representative: Affix your local Banner representative’s business card here (if reading this online, print this page). -------------------------------------------------------- Warranty Banner Engineering Corp.
Installation Manual Warnings and Cautions Warnings and Cautions Read all warnings and cautions in this section before working with PresencePLUS Pro. ----------------------------------------------------------- Safety Warnings Observe the following warnings to avoid personal injury: • Never use PresencePLUS Pro as a sensing device for personnel protection. Such use could create an unsafe condition that could lead to serious bodily injury or death.
Hardware Installation PresencePLUS® Pro Hardware Installation Before installing any hardware, read Warnings and Cautions on page 5. Typical Application A typical PresencePLUS Pro application is shown below. ----------------------------------------------------------------------------------- Camera Inspected Parts Light Source Typical Application 6 P/N 68368 rev. B 01/04 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • Tel: 763.544.
Installation Manual Hardware Installation Components The PresencePLUS Pro system consists of a PC with PresencePLUS Pro software installed, a camera, and a trigger device connected to the controller. An optional video monitor and light source can also be connected to the controller.
Hardware Installation PresencePLUS® Pro Connecting Cables The following illustration show s cable connections for the controller. For information about connecting the trigger device, power supply, and other I/O, see Controller Terminal Block on page 13.
Installation Manual Hardware Installation Mounting the Controller Mount the controller to a Banner controller mounting bracket (See Mounting Brackets on page 35) or to a flat surface using its four mounting flanges, as shown below. Allow a minimum of 75 mm (3") of clearance for cable bend relief. The following mounting hardware is supplied with the controller: • Four M5 x 0.8 x 14 mm socket head cap screws • Four M5 x 0.
Hardware Installation PresencePLUS® Pro Mounting the Camera Use only Banner Camera Model PPCAM with the controller. For dimension details, see Camera Dimensions on page 30. Mount the camera to a Banner camera mounting bracket or to a flat surface. The camera has six M3 threads (two on the top and two on each side) and one 1/4–20 UNC thread on its base. Cable Bend Relief If using a straight cable, allow at least 75 mm (3") clearance at the rear of the camera for cable bend relief.
Installation Manual Hardware Installation NOTE: For additional stability, use the long U-bracket when the LEDRR80x80W (LED Ring Light) is attached to the camera, as shown at left.
Hardware Installation PresencePLUS® Pro Mounting the Light Source The light source must be securely mounted. Any movement in the light source during an inspection could affect inspection performance. Installing the Camera Lens These instructions are for Banner Lens Models LCF08, LCF12, and LCF16. Remove any protective caps from the camera and lens. Turn the metal lens base clockwise to thread the lens onto the camera. The plastic lens shroud is used for focusing; do not turn it when installing the lens.
Installation Manual Controller Terminal Block Controller Terminal Block The controller provides a pluggable, 20-pin terminal block. In addition to the trigger input and power supply, the terminal block accommodates a variety of I/O configurations. The illustration below shows the terminal block pin-out. NOTE: Before working with the terminal block or connecting to power, read Warnings and Cautions on page 5.
Controller Terminal Block PresencePLUS® Pro Supply Voltage, Pins 1 and 2 The controller requires a 10 to 30V dc power supply with a maximum current of 1.5 amps. NOTE: When connecting a light source to the controller, verify that the voltage used is compatible with the voltage requirements of the light source. • Connect pin 1 to +V • Connect pin 2 to –V Trigger, Pin 3 • Input from an external triggering device is needed to signal the camera to acquire images.
Installation Manual Controller Terminal Block Strobe Out, Pin 4 When enabled, the system generates a strobed output signal upon the receipt of a valid trigger.
Controller Terminal Block PresencePLUS® Pro Programmable I/O, Pins 9–14 The terminal block provides six discrete programmable I/O connections.
Installation Manual Controller Terminal Block Product Change Specifications State Current Sinking (NPN) Current Sourcing (PNP) ON < 2 volts at 1 milliamp max. > 8 volts at –7.5 milliamps max. OFF > 10 volts at 4 milliamps max. < 2 volts at –7.5 milliamps max. --------------------------- Product Select, Pins 16–19 The four Product Select inputs can be set to select one of 12 inspections stored on the controller (see the table below).
Software Installation PresencePLUS® Pro Software Installation The PresencePLUS Pro CD provides the PresencePLUS Pro software and documentation.
Installation Manual Startup and Troubleshooting Startup and Troubleshooting This section explains how to verify connections, start the PresencePLUS Pro program, and troubleshoot possible problems. System Startup 1) Verify cable connections. - The camera and controller are connected to the camera cable. - The controller is connected to a PC with an Ethernet crossover cable or serial cable. - The monitor (if one is being used) is connected to the video port on the controller.
Startup and Troubleshooting PresencePLUS® Pro Camera Select Tab Ethernet (RJ 45) 192 . 168 . 0 . 1 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Change the connection setup as follows: Ethernet Connection: a) Select Ethernet (RJ 45) in the pull-down menu. b) Change the IP address to the address of the controller. c) Click OK.
Installation Manual Startup and Troubleshooting b) Does the error message display the IP address 192.168.0.1? Yes: Go to step c. No: Change the IP address in the software to 192.168.0.1 and retry. c) Click the Yes button.
Startup and Troubleshooting PresencePLUS® Pro “Failed to capture a full-resolution image on the camera. Please try again.” See the Troubleshooting Table below. ----------------------------------------“Failed to capture a full-resolution image.” See the Troubleshooting Table below. ------------------------------------- Troubleshooting Table This table contains solutions to the most common problems in using the PresencePLUS Pro program. For further assistance, contact Banner.
Installation Manual Maintenance Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS Pro software as new versions become available. ------------------------------------------------ Cleaning the Camera and Controller Regularly remove any dust or dirt from the camera and controller using a soft cloth. If needed, slightly dampen the cloth with a weak solution of neutral detergent. Avoid getting dirt on the camera’s imager (the area behind the lens).
Specifications PresencePLUS® Pro Specifications -------------------------------------------------------------- Controller Specifications Model Number PPCTL Part Number 62937 Mechanical Construction: Steel with black zinc plating Dimensions: 158 x 127 x 30.9 mm (6.22" x 5.0" x 1.22") Weight: 0.55 kg (1.2 lb.) Environmental Rating: IEC IP20; NEMA 1 Operating Temperature: 0° C to +50° C (+32° F to +122° F) Maximum Relative Humidity: 90%, non-condensing Display PC or NTSC video (9 m [30'] max.
Installation Manual Specifications ----------------------------------------------------------------- Camera Specifications Model Number PPCAM Part Number 62568 Mechanical Construction: Black anodized aluminum Dimensions: 32 x 30 x 78.2 mm (1.26" x 1.18" x 3.08") Weight: approx. 0.09 kg (0.2 lb.) Environmental Rating: IEC IP20; NEMA 1 Operating Temperature: 0° C to +50° C (+32° F to +122° F) Maximum Relative Humidity: 90%, non-condensing Acquisition 30 frames per second max.
Specifications PresencePLUS® Pro ------------------------------------------------------------------------- Monitor Specifications 26 Model Number PPM9 Part Number 68366 Mechanical Construction: Metal case Dimensions: 220 x 240 x 267 mm (8.66" x 9.45" x 10.51") Weight: 6 kg (13.2 lb.
Installation Manual Specifications ------------------------------------------------------------------------- Serial Port Communication Specifications Baud Rate 115K Data Bits Eight Stop Bits One Parity Odd Flow Control None Connector DB9 Connector Pin-Out PresencePLUS Pro Controller (Female): 1 2 3 4 5 DB9 Female 6 7 8 9 Shield Pin 1: Received line signal detect Pin 2: Transmit data Pin 3: Receive data Pin 4: Unused Pin 5: dc common Pin 6: Unused Pin 7: Unused Pin 8: Unused Pin 9: Unuse
Specifications PresencePLUS® Pro ------------------------------------------------------------------------------- Ethernet Communication Specifications Use a crossover Ethernet cable for communicating directly with a PC. Use a straight Ethernet cable for communicating with a network device, such as an Ethernet hub or switch. Protocol TCP/IP Data Transfer Rate 10/10 Mbps Max. Cable Length 120 m (393') Recommended PC IP Address 192.168.0.2 PC Subnet Mask 255.255.255.
Installation Manual Dimensions Dimensions -------------------------------- Controller Dimensions 146.0 mm (5.75") 158.0 mm (6.22") 133.3 mm (5.25") 101.6 mm (4.00") 4 x ø 5.5 mm (0.22") 74.0 mm (2.91") 105.0 mm (4.13") 127.0 mm (5.0") 15.0 mm (0.59") 30.9 mm (1.22") 1.0 mm (0.04") 12.75 mm (0.50") Controller Model PPCTL (P/N 62937) Dimensions Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • Tel: 763.544.3164 01/04 P/N 68368 rev.
Dimensions PresencePLUS® Pro ------------------------------------------ Camera Dimensions 67.1 mm (2.64") 78.2 mm (3.08") Six M3 x 0.5 mm holes 4 mm (0.16") deep 58.5 mm (2.30") 74.1 mm (2.92") Lens accommodates colored, polarized, and infrared filters LED Indicator 30.0 mm (1.18") 1-32 UN threads for C-mount lenses ø 28.0 mm (1.10") One 1/4-20 UNC hole 5 mm (0.20") deep 32.0 mm (1.26") Camera Model PPCAM (P/N 62568) Dimensions 30 P/N 68368 rev. B 01/04 Banner Engineering Corp.
Installation Manual Dimensions ------------------------------------------ Camera Mounting Bracket Dimensions ø 25.0 mm (ø0.98") 120° ø 16.0 mm (ø0.63") 1.5 mm (0.06") 2 x ø 3.4 mm ( ø 0.13") 31.0 mm (1.22") 2 x 40.0 mm (1.57") 48.0 mm (1.89") 34.0 mm (1.34") Bracket Model SMBPPU (P/N 69380) Dimensions Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • Tel: 763.544.3164 01/04 P/N 68368 rev.
Dimensions PresencePLUS® Pro ----------------------------------------------------------------------------------Camera Mounting Bracket Dimensions (continued) 10.0 mm (0.40") 10.0 mm (0.40") 30.5 mm (1.20") 15.3 mm (0.60") ø58.5 mm (2.30") 15.0° 30.0° 43.5 mm (1.71") 30.5 mm (1.20") 32.5 mm (1.28") 65.0 mm (2.56") Bracket Model SMBPPLU (P/N 70549) Dimensions 32 P/N 68368 rev. B 01/04 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • Tel: 763.544.
Installation Manual Dimensions ----------------------------------------------------------------------------------Camera Mounting Bracket Dimensions (continued) 2 x ø58.5 mm (ø2.30") 2 x 32.5 mm (1.28") 30.0 mm (1.18") 4 x 30° 15.0 mm (0.59") 8 x 4.4 mm (0.17") 2 x 40.0 mm (1.57") 4 x 3.50 mm (0.14") 43.5 mm) (1.69") 12.0 mm 29.0 mm (0.47") (1.14") 10.0 mm (0.39") 17.5 mm (0.69") 30.0 mm (1.18") 65.0 mm (2.56") Bracket Model SMBPPRA (P/N 69381) Dimensions Banner Engineering Corp.
Parts PresencePLUS® Pro Parts Description Model P/N Controller PPCTL 62937 Camera PPCAM 62568 4 mm LCF04 68884 8 mm, focus locking LCF08 57298 12 mm, focus locking LCF12 57299 16 mm, focus locking LCF16 56522 25 mm, adjustable aperture LCF25R 68885 25 mm, focus locking, adjustable aperture LCF25LR 68886 50 mm, focus locking, plastic, adjustable aperture LCF50L1R 68887 50 mm, focus locking, metal, adjustable aperture LCF50L2R 68888 75 mm, focus locking, adjustable aperture
Installation Manual Parts Description Model P/N Serial cable, 2 m (6') DB9P06 67455 Serial cable, 5 m (15') DB9P15 67456 Serial cable, 9 m (30') DB9P30 67457 Cordset, camera to controller, 2 m (6') PPC06 62409 Cordset, camera to controller, right angle, 2 m (6') Cordset, camera to controller, 7 m (23') Cordset, camera to controller, right angle, 7 m (23') Cordset, camera to controller, 10 m (32') Cordset, camera to controller, right angle, 10 m (32') PPC06RA 70827 PPC23 62410 PPC23RA
Parts 36 PresencePLUS® Pro P/N 68368 rev. B 01/04 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • Tel: 763.544.
Installation Manual Index Index B brackets, mounting N NPN and PNP 14 10 C cables 8 camera 10, 25 camera lens 12 cautions 5 cleaning 23 components 7 connector pin-out diagram Ethernet connection 28 serial port 27 controller 9, 24 controller terminal block pin assignments 14 pin-out diagram 13 O operating environment P part numbers 34 PNP and NPN 14 programmable I/O R ring light E electrostatic discharge 5 environment, operating 5 Ethernet 28 22 U uninstalling software 18 updates, software 23 G gro
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. Banner Engineering Corp.
