Instruction Manual

ManualsBrandsBanner ManualsEquipmentSureCross DX80 Wireless Networks

Configurable Gateway with discrete inputs, discrete outputs, 0 to 20 mA analog inputs, and 0 to 20 mA analog outputs

The SureCross® wireless system is a radio frequency network with integrated I/O that can oper-

ate in most environments and eliminate the need for wiring runs. Wireless networks are formed

around a Gateway, which acts as the wireless network master device, and one or more Nodes.

• Wireless industrial I/O device with two selectable discrete inputs, two sourcing discrete out-

puts, two 0 to 20 mA analog inputs, and two 0 to 20 mA analog outputs

• 10 to 30V dc power input

• DIP switches for user configuration

• Modbus serial interface

• Site Survey analyzes the network’s signal strength and reliability and displays the results on

the Gateway's LCD

• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple Access

(TDMA) control architecture ensure reliable data delivery within the unlicensed Industrial,

Scientific, and Medical (ISM) band

• Transceivers provide bidirectional communication between the Gateway and Node, including

fully acknowledged data transmission

• Lost RF links are detected and relevant outputs set to user-defined conditions

For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineer-

ing.com/surecross.

Models Frequency Antenna I/O

DX80G9M6S2P2M2M2

900 MHz ISM

Band

External

Inputs: Two selectable discrete, two 0 to 20 mA analog

Outputs: Two sourcing discrete, two 0 to 20 mA analog

DX80G9M6W2P2M2M2 Internal

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious

injury or death. This device does not include the self-checking redundant circuitry necessary to allow its

use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-

energized sensor output condition.

The SureCross® DX80 Wireless Network

Gateway

Node

FlexPower Node

and Battery Supply Module

The SureCross® DX80 wireless I/O network provides reliable moni-

toring without wiring or conduit installation. The SureCross wireless

network operates independently or in conjunction with a host system,

PLC, and/or PC software.

Each wireless network system consists of one Gateway and one or

more Nodes. Devices ship with factory-defined discrete, analog, or a

mix of discrete and analog inputs and outputs.

The SureCross® DX80 network is a deterministic system—the net-

work identifies when the radio signal is lost and drives relevant out-

puts to user-defined conditions. After the radio signal is reacquired,

the network returns to normal operation.

SureCross® DX80 Gateways and Nodes

A Gateway is the master device within each radio network. Every wireless network must have one Gateway, which schedules communi-

cation traffic and controls the I/O configuration for the network, and one or more Nodes. Similar to how a gateway device on a wired

network acts as a “portal” between networks, the SureCross Gateway acts as the portal between the wireless network and the host

controller. When the Gateway, using its Modbus RTU RS-485 connection, is a Modbus slave to a Modbus RTU host controller, the wire-

SureCross DX80 Gateway

P/N 131292 Rev. F 5/30/2013

0 131292 6

Summary of content (8 pages)

PAGE 1
SureCross DX80 Gateway Configurable Gateway with discrete inputs, discrete outputs, 0 to 20 mA analog inputs, and 0 to 20 mA analog outputs The SureCross® wireless system is a radio frequency network with integrated I/O that can operate in most environments and eliminate the need for wiring runs. Wireless networks are formed around a Gateway, which acts as the wireless network master device, and one or more Nodes.
PAGE 2
SureCross DX80 Gateway less network may contain up to 47 Nodes in a single wireless network. The Gateway holds the Modbus registers of all wireless devices within the network. A Node is a wireless network end-point device used to provide sensing capability in a remote area or factory. The Node collects data from sensors and communicates the data back to the Gateway. Nodes are available in a wide variety of power or input/output options.
PAGE 3
SureCross DX80 Gateway After making the necessary changes to the DIP switches, place the black cover plate back into position and gently push into place. Plug the ribbon cable in after verifying that the blocked hole lines up with the missing pin. Mount the cover back onto the housing.
PAGE 4
SureCross DX80 Gateway Modbus/User Configuration Tool (UCT) or DIP Switch Configured In Modbus/UCT Configured mode, the device parameters are changed using the User Configuration Tool (UCT) or a Modbus command. All DIP switch positions are ignored. In DIP Switch Configured mode, use the DIP switches to configure the parameters listed in the table. Wiring Your SureCross® Device Use the following wiring diagrams to first wire the sensors and then apply power to the SureCross devices.
PAGE 5
SureCross DX80 Gateway Discrete Output Wiring (PNP) PWR 10-30V dc DOx Load GND dc common Wiring Diagrams for Analog Inputs Connecting dc power to the communication pins will cause permanent damage. Do not exceed analog input ratings for analog inputs. Only connect sensor outputs to analog inputs.
PAGE 6
SureCross DX80 Gateway Gateway only systems, the Modbus communication LEDs refer to the communication between the Gateway and its host system (if applicable). Modbus Register Table I/O # Modbus Holding Register I/O Type Gateway Any Node 1 1 1 + (Node# × 16) Discrete IN 1 2 2 2 + (Node# × 16) 3 3 3 + (Node# × 16) 4 4 4 + (Node# × 16) 5 5 6 Units I/O Range Holding Register Representation Terminal Block Labels Min. Value Max. Val- Min. ue (Dec.) Max. (Dec.
PAGE 7
SureCross DX80 Gateway Radio and General Interface Indicators: Two bi-color LEDs Buttons: Two Display: Six character LCD Wiring Access Four PG-7, One 1/2-inch NPT, One 5-pin Euro-style male connector For European applications, power the DX80 from a Limited Power Source as defined in EN 60950-1. Inputs and Outputs Discrete Inputs Rating: 3 mA max current at 30V dc Sample Rate: 62.5 milliseconds Report Rate: On change of state Discrete Input ON Condition PNP: Greater than 8V NPN: Less than 0.
PAGE 8
SureCross DX80 Gateway Included with Model The following items ship with the DX80 radios. • BWA-HW-002: DX80 Access Hardware Kit, containing four PG-7 plastic threaded plugs, four PG-7 nylon gland fittings, four PG-7 hex nuts, one 1/2-inch NPT plug, and one 1/2-inch nylon gland fitting. (Not included with IP20 DX80...C models) • BWA-HW-001: Mounting Hardware Kit, containing four M5-0.8 x 25mm SS screws, four M5-0.8 x 16mm SS screws, four M5-0.