User Manual

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Configurable FlexPower Node with thermocouple inputs, discrete inputs, and discrete outputs

IP67 Base

2.4 GHz

IP20 Base

900 MHz

The SureCross® wireless system is a radio frequency network with integrated I/O that can

operate in most environments and eliminate the need for wiring runs. Wireless networks are

formed around a Gateway, which acts as the wireless network master device, and one or

more Nodes.

• Wireless industrial I/O device with up to three configurable thermocouple inputs (defaults

to J-type), two selectable discrete inputs, and two NMOS discrete outputs

• One thermistor input used for integrated cold junction compensation (CJC)

• FlexPower® power options allows for +10 to 30V dc, solar, and battery power sources for

low power applications.

• DIP switches for user configuration

• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple Ac-

cess (TDMA) control architecture ensure reliable data delivery within the unlicensed In-

dustrial, Scientific, and Medical (ISM) band

• Transceivers provide bidirectional communication between the Gateway and Node, in-

cluding fully acknowledged data transmission

• Lost RF links are detected and relevant outputs set to user-defined conditions

• The DX80...C models are certified for use in Class I, Division 2, Group A, B, C, D; Zone 2

(Category 3G) Hazardous Locations when properly installed in accordance with the Na-

tional Electrical Code, the Canadian Electrical Code, or applicable local codes/regulations

(see Specifications)

For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineer-

ing.com/surecross.

Models Frequency Environmental Rating I/O

DX80N9X2S2N2T 900 MHz ISM Band

IP67, NEMA 6

Inputs: Three thermocouople, two select-

able discrete, one thermistor input for

CJC

Outputs: Two NMOS sinking discrete

DX80N2X2S2N2T 2.4 GHz ISM Band

DX80N9X2S2N2TC 900 MHz ISM Band IP20, NEMA 1

Class I, Division 2, Group A, B, C, D Haz-

ardous Locations (see Specifications)

DX80N2X2S2N2TC 2.4 GHz ISM Band

Internal antenna models are also available. For more information, contact your local Banner Engineering Corp. representative.

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious

injury or death. This device does not include the self-checking redundant circuitry necessary to allow its

use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-

energized sensor output condition.

SureCross User Configuration Tool

The User Configuration Tool (UCT) offers an easy way to link I/O points in your wire-

less network, view I/O register values graphically, and set system communication pa-

rameters when a host system is not part of the wireless network.

The UCT requires a special USB to RS-485 (model number BWA-UCT-900 for 1 Watt

radios, BWA-HW-006 can be used for all other radios) converter cable to pass infor-

mation between your computer and the Gateway. Download the most recent revi-

sions of the UCT software from Banner Engineering's website: http://www.banneren-

gineering.com/wireless.

SureCross DX80 FlexPower Thermocouple Node

P/N 131297 Rev. I 5/21/2013

0 131297 3

Summary of content (9 pages)

PAGE 1
SureCross DX80 FlexPower Thermocouple Node Configurable FlexPower Node with thermocouple inputs, discrete inputs, and discrete outputs IP67 Base 2.4 GHz IP20 Base 900 MHz The SureCross® wireless system is a radio frequency network with integrated I/O that can operate in most environments and eliminate the need for wiring runs. Wireless networks are formed around a Gateway, which acts as the wireless network master device, and one or more Nodes.
PAGE 2
SureCross DX80 FlexPower Thermocouple Node Setting Up Your Wireless Network To set up and install your wireless network, follow these steps: 1. 2. 3. 4. Configure the DIP switches of all devices. Connect the sensors to the SureCross devices. Apply power to all devices. Form the wireless network by binding the Nodes to the Gateway. If the binding instructions are not included in the datasheet, refer to the product manual for binding instructions. 5.
PAGE 3
SureCross DX80 FlexPower Thermocouple Node Switches Device Settings 5 6 7 8 Thermocouple, J-Type OFF* OFF* OFF* OFF* Thermocouple, B-Type OFF OFF OFF ON Thermocouple, C-Type OFF OFF ON OFF Thermocouple, D-Type OFF OFF ON ON Thermocouple, E-Type OFF ON OFF OFF Thermocouple, G-Type OFF ON OFF ON Thermocouple, K-Type OFF ON ON OFF Thermocouple, L-Type OFF ON ON ON Thermocouple, M-Type ON OFF OFF OFF Thermocouple, N-Type ON OFF OFF ON Thermocouple, P-Type
PAGE 4
SureCross DX80 FlexPower Thermocouple Node Temperature Resolution When set to high resolution, temperature values are stored to the nearest tenth (0.1) of a degree (default position). To measure temperatures above 1600 degrees Fahrenheit or 1600 degrees Celsius, switch the DIP switch to the ON position and use low resolution mode. In high resolution, the device cannot store values larger than 1600.
PAGE 5
SureCross DX80 FlexPower Thermocouple Node IP67 Housing IP20 Housing DI1 DI2 A1+ A1A2+ A2V+ VV- A4- A3A4+ A3+ A2- A1A2+ A1+ GND GND PWR PWR DO1 DO2 A3+ A3A4+ A4Tx Rx B+ DO2 DO1 DI2 DI1 Ax+ and Ax-. Analog IN x. Analog inputs for devices requiring more than one connection, such as thermocouples or RTDs. When there is no Ax-, use Ax+ as an analog input. DIx. Discrete IN x. DOx. Discrete OUT x. GND. Ground/dc common connection. PWR. Power, 10 to 30V dc power connection. B+. 3.6 to 5.
PAGE 6
SureCross DX80 FlexPower Thermocouple Node Wiring Diagram for Thermocouple Inputs Thermocouple: When wiring the thermocouple, x is the same number. For example, a thermocouple is wired to A1+ and A1-. Ax+ + TC Ax− − Wiring Diagram for Thermistor Inputs The thermistor at A4 is used for cold junction compensation. If the thermistor is removed, all other analog temperature points will read “alarm.” Thermistor model Number: BWA-THERMISTOR-001.
PAGE 7
SureCross DX80 FlexPower Thermocouple Node LED 1 LED 2 Node Status No Radio Link (flashing red, 1 per 3 sec) Modbus Register Table (High Resolution Mode) I/O Modbus Holding Register I/O Type Units I/O Range Holding Register Value Terminal Block Labels Gateway Any Node Min. Max. Min. (Dec.) Max. (Dec.
PAGE 8
SureCross DX80 FlexPower Thermocouple Node Radio and General 2.4 GHz Compliance Interface FCC ID UE300DX80-2400 - This device complies with Indicators: Two bi-color LEDs FCC Part 15, Subpart C, 15.247 Buttons: Two ETSI/EN: In accordance with EN 300 328: V1.7.
PAGE 9
SureCross DX80 FlexPower Thermocouple Node Certifications DX8x...C (External Wiring Terminal Models) CSA: Class I, Division 2, Groups A, B, C, D (Ex/A Ex nA II T4); Certificate: 1921239 LCIE/ATEX: Zone 2 (II 3G / Ex nA IIC); Certificate: LCIE 10 ATEX 1012 X Included with Model The following items ship with the DX80 radios.