America's Barbecue Grill Superstores Owner's M anual G5STR/G5STRN, G6STR/G6STRN Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged or missing parts when you unpack this unit from the shipping boxes, call us 8am - 4:30 pm PST, Monday through Friday at: 1-800-474-5587 ! WARNING: Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained.
• 1. The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank. 2. The tank supply system must be arranged for vapor withdrawal. 3. The LP gas tank used must have a collar to protect the tank valve.
Natural Gas Safety Instructions • • F igure 1 (F or Natural G as Model O nly ) Y our Natural G as G rill is des igned to operate on N a tura l G a s only, a t a pre s s ure of 7" wa te r column (W.C .) (1/4 ps ig or 1.75 kpa), regulated at the res idential meter. C heck with your gas utility company for local gas pressure and with your local municipa lity for building code requirements . If your res idential gas line pres s ure has not been regula ted to 7" W . C .
Pre-Assembly Instructions CAUTION: BEWARE OF FLASH-BACK CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASHBACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.
for Hardware Pack C ontents Contents for Hardware P ac k (P art #P 4182A ) T he following table illustrates a breakdown of the Hardware P ack. It highlights what components are us ed in the various s tages of as s embly. Qty. to us e R ef. C omponent P urpos e of C omponent A. 1/4" x 1" P hillips Head S crew 4 F ix the G rill B owl on the C art B. 1/4" x 3/4" P hillips Head S crew 8 Attach the S ide S helf on the B owl S ide P anel C. "AA" B atteries 1 P ower the E lectronic Ignition D.
6B Parts Diagram Remove all components from both cartons and place within easy reach. Turn the largest carton upside down and it will provide a comfortable height work surface for grill assembly.
6B Parts List REF# 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54.
5B Parts Diagram Remove all components from both cartons and place within easy reach. Turn the largest carton upside down and it will provide a comfortable height work surface for grill assembly.
5B Parts List REF# 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 17-1. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. DESCRIPTION PART# QTY.
Figure 1 Cart Assembly Instructions Remove all cart parts, hardware, and Grill Head from shipping boxes. Raise the Grill Lid and remove all packed components. Use the parts list to check that all necessary parts have been included. GRILL BOWL Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage as you proceed. Do not assemble or operate your grill if it appears damaged.
5. Locate the Male F itting of connection from S ide B urner. F eed the Male F itting through the hole on the right S ide P anel. C onnect the Male F itting to the Quick Disconnect F itting (under the rear side of the grill bowl) as s hown in F igure 3 & 3A . The Quick Disconnect F itting is hand operated device that automatically s huts off the flow of gas when it is disconnected. C aution: All connections and joints must be throughly tes ted for leaks . Do Not us e flame to tes t for gas leaks.
Ignitor Battery Installation - See Figure 6 1. Unscrew the Ignitor Cap located on the Grill Control Panel and remove the Contact and Spring from the Ignitor Slot. 5. If no "clicking" sound is heard check the following common causes. If you need assistance call Barbeques Galore Info Center at 1-800-474-5587. 2. Place the manufacturer supplied AA battery into the Ignitor Slot. Be sure to place the positive pole facing toward you. • Ignitor AA battery not installed properly. • Ignitor wires may be loose.
O u td o o r B B Q B u i l t - i n I n s ta l l a t i o n Sp e c i f i c a t i o n s NOTE: When choosing a location for your Gas grill, keep in mind that it should not be located under any overhead combustible construction. The side and bottom of the grill should not be any closer than 14 inches to combustible construction, and the back of the grill should not be any closer than 16 inches to combustible construction.
LP Gas Installation Figure 9 Natural Gas Installation Figure 10 Rear Trim Left Trim Clamp down flexline Right Trim Air Vents Stainless Flexline Access must be provided to Shut-off Valve Figure 11 Natural Gas models only CSA Approved Rubber Gas Hose Non-combustible Construction 3/8 FF - 1/2 MP HOSE CONNECTOR Vented Access Door CSA Approved Propane Regulator QCC-1/OPD Tank Vented on BOTH SIDES of Island OUT nWARNING Vapors from products containing Chlorine and other caustic chemicals can caus
Fuel Gauge Display Installation. (LP Only) IMPORTANT: Before installing batteries be sure the gas tank is not mounted in the tank pull-out tray. 1. Attach the Tank Gauge Bracket on the Bottom Shelf. Using 4 of 1/2" x 3/4" Phillips Head Screws to fixing the Tank Gauge. 2. Rotate the Battery Cover on the Bottom of the tank Pull-out Tray. 3. Insert two "AAA" Batteries into Battery Box. 4. Return the Battery Box and wire to Tank Pull-out Tray. Rotate the Battery Cover Back.
Rotisserie Instruction 1.Attach the motor bracket on the outside of the right grill bowl panel. Align the two holes on the grill bowl panel. Tighten securely using two #10-24 UNC x 3/4" screws, flat washers and nuts provided. MOTOR BRACKET 2. Slide a Holding Fork onto each end of Skewer and tighten the thumbscrew to keep the Holding Forks in place. Slide the bushing onto the end of the Skewer. 3.Install the AC rotisserie motor onto the motor bracket as shown. 4.
Disconnecting A Liquid Propane Gas (LP gas) Tank From Your Grill 1. Turn the Burner Valves and LP Gas Tank Valve to the full OFF position (turn clockwise to close). Connecting A Liquid Propane Gas (LP gas) Tank To Your Grill 1. Check the Tank Valve to insure it has proper external mating threads to fit the Hose and Regulator Assembly provided. (Type 1 connection per ANSI Z21.58a-1998) 2. Detach the Hose and Regulator Assembly from the LP gas Tank Valve by turning the Quick Coupling Nut counterclockwise.
Grill Lighting Instructions ! WARNING A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage. • Shut off gas supply to the gas grill. • Turn the control knobs to OFF position. • Put out any flame with a fire extinguisher. • Open grill lid. • Get away from the LP gas tank.
Manually Lighting Your Grill by Match • Misalignment of Ignitor on Burner To light your gas grill by match, Follow steps 1 through 6 of the Basic Lighting Procedures. Then, light the match and place near the top end of Lighting Tube on the right side of the grill. See Figure 7. Turn the nearest Main Burner Control Knob to the HIGH setting to release gas. The Burner should light immediately. • Disconnected Ignition Wires Correction: Check for proper position of the Electrode Tip as shown on page 15.
B ac k B urner L ighting Ins truc tions Us ing y our Infrared B ac k B urner and R otis s erie Note: T he location of the B ack B urner makes it more susceptible to winds that will decrease the performance of your R otis s erie cooking. F or this reas on you s hould not operate the B ack B urner during windy weather conditions.
Cleaning and Maintenance 5. Cover each gas Valve Orifice with aluminum foil. 6. Brush the inside and bottom of the grill with a brass wire brush or fiber cleaning pad, and wash with a mild soap and warm water solution. Rinse thoroughly and let dry. Keeping outdoor cooking gas appliance area clear and free from comustible materials, gasoline and other flammable vapors and liquids. 7. Remove aluminum foil from Orifices and check each Orifice for obstruction.
Regardless of which Burner cleaning procedure you use, we recommend you also complete the following steps to help prolong Burner life. Cleaning The Burner Tubes and Burner Ports To reduce the chance of "FLASH-BACK" you must clean the Burner Tubes at least once a month in late summer or early fall when spiders are most active or when your grill has not been used for an extended period of time. 1. Use a wire brush to clean the entire outer surface of each Burner until free of food residue and dirt. 2.
Question: My grill has a low flame and sometimes will not light. Why? Answer: You need to purge air from the gas line or reset the Regulator excess gas flow device. Opening the tank valve all the way or too quickly triggers the Regulators safety device to shut down gas flow which prevents excessive gas flow to your grill. Lighting the Burner farthest from the fuel source every time will help eliminate air pockets in the Manifold.
Indirect Cooking Cooking Instructions The indirect cooking method can also be used with the supplied cooking grids. To cook indirectly, the food should be placed on the left or right side of your grill with the burner lit on the opposite side. Indirect cooking must be done with the lid down. ! WARNING Your grill will get very hot. Never lean over the cooking area while using your grill.
Guide to Grilling Meat and Poultry with the Direct Cooking Method Grilling Steak and Ribs Cut of Meat Approximate Cooking Times Turn the grill Burners on high, close the Lid and preheat your grill 3 to 5 minutes. Open Lid and place the meat on the Cooking Grid directly above the lit Burners. Cook the meat on both sides until seared. Reduce the heat to medium and cook meat until done. Grilling times will vary according to meat thickness.
Guide to Grilling Fish and Seafood with the Direct Cooking Method Whole Fish and Whole Fillets Cut of Meat Approximate Cooking Times Preheat your grill on HIGH for 2-3 minutes with the Lid down. Raise Lid and turn Burners to medium heat. Place fish (skin down) on grill and cook over direct heat until done. Use cooking time as a guide or until fish is opaque but still moist.
Guide to Slow Roasting and Baking Techniques An Important Note About Heat Settings Food Preparation The suggested heat settings shown are approximate. There are many factors such as outside temperature, wind conditions and grill location that affect your grill performance. We offer these cooking times as a convenience, but suggest you watch the grill Temperature Gauge and adjust the heat accordingly. Trim meat of excess fat. Truss meat and poultry with cooking string to retain shape if desired.
Guide to Rotisserie Cooking Rotisserie Cooking Note: it is our experience that many smoking chip and pellet products do not actually produce a smoke but instead infuses the food with flavor. Please read product labels carefully and if in doubt, ask your retailer for details. Rotisserie cooking produces foods that are moist, flavorful and attractive. The Rotisserie system is most commonly used for cooking meat or poultry and is designed to cook food slowly.
Guide to Stir-Frying and Deep-Frying STIR-FRYING TECHNIQUES DEEP-FRYING TECHNIQUES This method of cooking is popular around the world and can be easily accomplished outdoors on your grill. It's a quick and healthful way of preparing a complete meal using meat, poultry or seafood in infinite combinations with other interesting ingredients like vegetables, rice or noodles. A wide variety of foods can be deep-fried outdoors on your grill, from potatoes, to seafood and chicken.
1/4 1 1/2 2 1/3 1/4 Recipes ONION BURGERS A honey and mustard sauce glazes the onion slices as they cook alongside these delicious burgers. For optimal sweetness, select Vidalia or Walla Walla onions. Makes 4 open face burgers. Preparing the Salsa Combine tomato, green pepper, onion, jalapeno peppers, garlic, cilantro and salt in a bowl. Set aside 2 tablespoons of salsa. Cover and chill remaining salsa until serving time.
RIB EYE STEAKS WITH GRILLED GARLIC Preparation As they cook, the garlic cloves mellow in flavor, making a delicious sauce for any grilled meat. And for an appetizer, spread the softened cloves over toasted slices of french bread! Makes 4 servings. Combine ketchup, pepper, rosemary, basil and garlic powder. Coat both sides of steak with mixture. Grill steak with lid up, directly over medium heat for 6 minutes. Turn steak and grill for 8 to 12 minutes more or until cooked as desired.
MARINATED TUNA STEAK Preparation Experiment with unique dishes, like this tuna steak recipe boasting a delicious wine marinade! Makes 4 servings. Combine thawed fish, margarine or butter, lemon juice, mustard and basil into a cooking pan or aluminum foil rectangle, and cook directly over low flame until melted. Brush mixture over both sides of halibut fish steaks. Pour balance of mixture into small bowl. Ingredients 4 1/3 1 1 1 2 1 1/4 6-ounce fresh or frozen tuna steaks cut 1 inch thick.
SOUTHWEST CHICKEN BREASTS BARBECUED CHICKEN This popular recipe can also be a grilled chicken salad! Slice chicken into small strips and place them on top of shredded lettuce with avocado dressing and top with cheese! Makes 6 servings. Another backyard favorite, this recipe includes an easy to make, sweet and spicy sauce. Makes 4 servings.
TRADITIONAL HOLIDAY TURKEY PIZZA ON THE GRILL Imagine everyone's surprise when you serve your next holiday turkey—complete with dressing—delicious and tender straight from the grill! Serves 8 - 10 You may never want to call out for pizza again! Follow this pizza dough recipe, or purchase ready-made pizza dough found in your grocers refrigerated section—next to the biscuits. Slice and serve directly from the grill.
FRESH VEGETABLE STIR-FRY GRILLED POTATO SKINS Take a trip to the Orient with this easy, and healthy vegetable recipe. Makes 4 - 6 servings. Serve these crispy potatoes as a snack or side dish. We've included microwave instructions for a timesaving short cut. Makes 12 servings.
