User Guide

ManualsBrandsBarber Colman ManualsDampers60 lb-in DuraDrive Actuator w/ 2 SPDT Switches (120V)

Application

TAC DuraDrive™

Direct Coupled Actuators are

designed to be used in both damper and valve control

applications. The follow general instructions are for

damper applications, refer to the Applicable Literature

table for valve literature.

The MA40-704X, MA4X-707X and MA4X-715X series

spring return actuators are used for the on-off, fail safe

control of dampers and valves in HVAC systems.

Features

• Two-position actuator controlled by SPST controller

• 133 lb-in (15 N-m), 60 lb-in (7 N-m), and 35 lb-in

(4 N-m) torque models

• 24 Vac/DC, 120 Vac, and 230 Vac models

• Rugged die cast housings rated for NEMA 2 / IP54

• Overload protection throughout rotation

• Optional built-in auxiliary switch to provide for

interfacing or signaling

• Provides 95° of rotation

• Visual position indicator provided

• Provides true mechanical clockwise or

counterclockwise spring return operation for reliable

fail safe application and positive close-off in air tight

damper applications

• Direct mount to round or square damper shafts

• Rotation limiting available

• MA4X-7153 series actuators can be double-

mounted (gang mounting) to accommodate high

torque application requirements

• Five year warranty

• MA41-707X-XXX and MA41-715X-XXX equipped

with manual override

MA40-704X Series,

MA4X-707X Series,

MA4X-715X Series

TAC DuraDrive Series Spring Return

Two-Position Actuators

General Instructions

MA40-704X

MA40-707X

MA40-715X

MA41-707X

MA41-715X

Summary of content (24 pages)

PAGE 1
MA40-704X Series, MA4X-707X Series, MA4X-715X Series TAC DuraDrive Series Spring Return Two-Position Actuators General Instructions Application TAC DuraDrive™ Direct Coupled Actuators are designed to be used in both damper and valve control applications. The follow general instructions are for damper applications, refer to the Applicable Literature table for valve literature.
PAGE 2
Applicable Literature F-Number Audience Purpose MX40-6XXX-2XX, MX4X-7XXX-2XXSeries Actuator/Linkage Assemblies General Instructions – – – – – Sales Personnel Application Engineers Installers Service Personnel Start-up Technicians Describes the globe valve actuator/linkage assembly’s features, specifications, and possible applications. Provides step-by-step mounting instructions.
PAGE 3
SPECIFICATIONS Actuator Inputs Control Signal: On-off, spring return. SPST control contacts or Triacs (500 mA rated). Power Input: See Table-1. All 24 Vac circuits are Class 2. All circuits 30 Vac and above are Class 1. Connections: 3 ft. (91 cm) appliance cables, 1/2 in. conduit connector. For M20 Metric conduit, use AM-756 adaptor. Actuator Outputs Electrical: Auxiliary Switches, MA4X-715X-502 and MA4X-707X-502 Two SPDT 7A (2.5A) @250 Vac, UL listed; one fixed @ 5° and one adjustable 25 to 85°.
PAGE 4
Table-1 Model Chart. Approximate Timing in Seconds @ 70° (21°C)a Actuator Power Input Part Numbers VA Voltage 50 Hz Auxiliary Switch Watts 60 Hz Running 50 Hz 60 Hz Holding DC Amps 50 Hz 60 Hz MA40-7153 MA40-7153502 MA41-7153 MA41-7153502 24 Vac ± 20% 22-30 Vdc 9.8 9.7 7.5 7.5 0.29 2.8 2.8 MA41-7150 Maximum Manual Spring Minimum Stall Override Return No No Twoc No No Yes c MA40-7150 MA40-7150502 Powered Output Torque Rating lb-in (N-m)b 120 Vac ±10% Two Yes No No Twoc 11.
PAGE 5
ACCESSORIES For use with MA4X-7XXX: AM-671 Universal Mounting Bracket, AM-693 is required AM-672 Universal Mounting Bracket, AM-693 is required AM-673 Mounting Bracket AM-674 Weather Shield AM-675 Base Mounting Plate for AM-674 AM-676 Universal Shaft Extension AM-714 Weather Shield (polycarbonate) AM-756 Metric Conduit Adapter M20 x 1.
PAGE 6
TYPICAL APPLICATIONS (wiring diagrams) Figure-1 through Figure-3 illustrate typical wiring diagrams for spring return floating actuators. See Table-1 for model selection. 24 Vac Transformer or 22-30 Vdc Blk Line Volts Red 1 Com Hot (+DC) Grn/Yel MA4X-7153 MA4X-7073 MA4X-7153-502 MA4X-7073-502 2 SPST Control Contact 120 Vac or 230 Vac Wire No. 1 L1 N L2 H Wire No.
PAGE 7
120 Vac or 230 Vac 1 120 Vac or 230 Vac 1 L1 N L2 H Wire No. 1 Wire No. 2 Neutral Hot Green/Yellow MA40-7040 MA40-7041 2 MA40-7040-501 MA40-7041-501 L1 N L2 H Wire No. 1 Wire No. 2 Neutral Hot Green/Yellow Orange Violet Auxiliary Switch 1 COM. N.C. N.O. Yellow 1 Provide overload protection and disconnect as required. 2 Actuators may be wired in parallel. Power consumption must be observed. 2 3 For end position indication, interlock control, fan startup, etc.
PAGE 8
Precautions General Warning: • Electrical shock hazard! Disconnect the power supply (line power) before installation to prevent electric shock and equipment damage. • Make all connections in accordance with the job wiring diagram and in accordance with national and local electrical codes. Use copper conductors only. Caution: • Avoid electrical noise interference. Do not install near large contactors, electrical machinery, or welding equipment. • Do not drill holes in actuator body.
PAGE 9
Mounting Caution: To remain in NEMA 2/IP54 compliance, the MA4X-715X and MA4X-707X series actuators should be mounted with conduit end down. Mount the TAC DuraDrive Actuator directly on the damper shaft in locations that clear the maximum dimensions of the actuator case and allow the actuator to be mounted flush to the surface of the terminal box and perpendicular to the damper shaft. Note: Some terminal boxes have sheet metal screw heads or other protrusions near the damper shaft.
PAGE 10
B - Left - Long Shaft B - Right - Long Shaft 2 2 2 R 1 2 L 3 1 1 3 L 4 4 "L" Marker "R" Marker 1. 2. 3. 4. Universal 1 mounting clamp. .2 0 Universal 1 mounting clamp. Correct clamp mounting position if actuator is in normal spring return position (before preload) .4 2 Retaining clip. Assemble mounting clamp. Assemble retaining clip. Place actuator over shaft. Hand tighten clamp nuts. L B - Left - Short Shaft 2 Retaining clip. .4 .
PAGE 11
C - Left and Right Center the Universal Bracket in the Slot 0 1 .8 .6 .4 .2 1/2 1/2 1 5 7 x1 8 6 x2 #8 Sheet Metal 1 Screw 5. 6. 7. 8. Center bracket in slot. Drill two holes. Start one screw. Swing bracket down. D- Left CL 10 0° 1 .8 .6 .4 .2 L 0 Centerline 0 D- Right CL Centerline 1 1.8 .8 .6 .6 .4 .4 .2 0.2 0 R 1 .8 .6 .4 .2 0° 10 9 9 12 12 12 14 14 5° 11 11 5° 13 13 9. 10. 11. 12. 13. 14. F-26642-7 Loosen clamp nuts. Check that the shaft is in full zero position.
PAGE 12
E- Left E - Right 1 .8 .6 .4 .2 1 .8 .6 .4 .2 0 R L 0 9 12 15 x2 15 x2 15. Tighten bracket screws. Correct clamp mounting position (after 5˚ preload) .4 .2 0 L .4 .2 R 0 MA4X-707X and MA4X-715X Series Installation Caution: Do not drill additional holes in the actuator body. Six pre-drilled holes are located on each side, under the label, to accept #10-24 thread-forming screws for mounting accessories.
PAGE 13
Long Shaft Short Shaft Min. 3/4" (20 mm) Min. 3 1/2" (90 mm) 3/8" to 3/4" Diameter (10 mm to 20 mm) 3/8" to 1/2" Square (10 mm to 13 mm) Move the damper to its normal position. Verify the controller action is set to match the damper application. Normally closed damper: when damper is closed, actuator position indicator should be at 0°. When damper is open, actuator position indicator should be at 90°. Normally opened damper: when damper is open, actuator position indicator should be at 0°.
PAGE 14
C - Left - Long Shaft C - Right - Long Shaft 2 2 2 R 3 1 2 L 1 1 3 4 L 4 "L" Marker R L LOCK L R O C L K "R" Marker 1. 2. 3. 4. Universal 1 mounting clamp. Assemble mounting clamp. Assemble retaining clip. Place actuator over shaft. Hand tighten clamp nuts. Universal 1 mounting clamp. 2 Retaining clip. 2 Retaining clip.
PAGE 15
D - Left and Right Center the Universal Bracket in the Slot R 1/2 1/2 5 6 5. 6. 7. 8. 1 x2 Center bracket in slot. Drill two holes. Start one screw. For MA41-707X and MA41-715X actuators, insert and tighten both screws. Swing bracket down (MA40 actuator only). E- Left CL #8 Sheet Metal 1 Screw 8 E- Right Centerline x1 7 CL Centerline 10 0° 0° 10 L R R R 9 9 11 11 13 L 13 R 9. Loosen clamp nuts. 10. Check that the shaft is in full zero position.
PAGE 16
F- Left F- Right L 16 R x2 16 x2 For MA40-707X and MA40-715X only: 16. Tighten bracket screws. For MA40-707X and MA40-715X actuators: 40 30 20 10 0 -5 Correct pointer position after mounting. L 40 30 20 10 0 -5 R For MA41-707X and MA41-715X actuators: 40 30 20 10 0 -5 Correct pointer position after mounting. L 40 30 20 10 0 -5 R The lock on MA41-707X and MA41-715X will release on first power-up. 16 © Copyright 2008 TAC All Rights Reserved.
PAGE 17
Jackshaft Installation (MA40-704X Series) The MA40-704X actuator is designed for use with jackshafts up to 3/4" (19 mm) in diameter. In most applications, the MA40-704X actuator may be mounted in the same manner as a standard damper shaft application. If the jackshaft diameter is larger than 5/8" (16 mm) in diameter, the optional AM-710 universal clamp must be used. (MA4X-715X and MA4X-707X Series) The MA4X-715X and MA4X-707X actuators are designed for use with jackshafts up to 1.05" (27 mm) in diameter.
PAGE 18
AM-673 SIEBE MA-7501-502 Figure-4 Mounting Multiple Actuators. Wiring Requirements Control and Power Leads See Table-3 for power wiring data. Refer to Figure-1 through Figure-3 for typical wiring applications. Note: Class 2 control and power lead wiring must be routed separately from line voltage wiring and any other non-class 2 circuits. Line voltage, auxiliary switch, and auxiliary switch leads must be connected to a class 1 circuit. Table-3 Power Wiring Data.
PAGE 19
Auxiliary Switches The MA40-704X-501 series actuators include one built-in SPDT auxiliary switch which can be used for interfacing or signaling (e.g., for fan start-up). The switch is adjustable between 0° and 95° of rotation (0 to 1 scale). The MA4X-715X-502 and MA4X-707X-502 series actuators include two built-in SPDT auxiliary switches which can be used for interfacing or signaling (e.g., for fan start-up). The switch position near the normal (spring return) position is fixed at 5°.
PAGE 20
1 1 .8 .8 .6 .6 .4 L .4 .2 .2 0 0 R 1 .8 .6 .4 .2 R 0 Figure-5 Adjusting Stop Block for Limited Rotation. Rotation Limitation for MA4X-715X and MA4X-707X Series The AM-689 rotation limiter is used in conjunction with the tab on the universal clamp or the AM-686 position indicator which comes with the AM-689. In order to function properly, the clamp or indicator must be mounted correctly.
PAGE 21
CHECKOUT After the entire system has been installed and the actuator has been powered up, the following check can be made for proper system operation. Check for correct operation of the damper while actuator is being stroked. 1. Apply power to the actuator. Actuator and damper should be driven to their powered position. 2. On the MA4X-7XXX-50X models, check for correct auxiliary switch operation. 3. Break power to the actuator. Actuator and damper should return to their normal, or spring return position.
PAGE 22
DIMENSIONAL DATA Figure-7 and Figure-8 dimensions are in inches (mm). 3-1/2 (89) 2-25/64 (61) 4 (103) 2-7/64 (53) 6 Holes for #10-24 Screws 1 10-1/2 (267) 7-1/2 (191) Dimensions shown are in inches (mm). 1 Note: These are not through holes. Use hardware supplied in TAC approved AM kits. Figure-7 MA4X-707X or MA4X-715X Series Mounting Dimensions. 22 © Copyright 2008 TAC All Rights Reserved.
PAGE 23
s 6-51/64 (172) 6-13/64 (157) 13/32 (10) 4 (103) 1 (25) 3-5/32 (80) 2 (50) 3-21/32 (93) 1 3 Holes for #10-24 Screws 47/64 (19) 4-57/64 (125) 49/64 (19) 2-13/32 3-1/2 (62) (61) Dimensions shown are in inches (mm). 1/4 (6.4) 1 Note: These are not through holes. Use hardware supplied in TAC approved AM kits. Figure-8 MA40-704X Series Mounting Dimensions. F-26642-7 © Copyright 2008 TAC All Rights Reserved.
PAGE 24
Copyright 2008, TAC All brand names, trademarks and registered trademarks are the property of their respective owners. Information contained within this document is subject to change without notice. F-26642-7 TAC 1354 Clifford Avenue P.O. Box 2940 Loves Park, IL 61132-2940 www.tac.