Product Overview

ManualsBrandsBarber Colman ManualsDampersModulating Electronic Valve Actuator (24V)

Application

The MP-5200 Series actuators are for the electronic

proportional control of dampers, valves, or program

switches which require the return to normal position

upon power interruption. This series is compatible with

2 to 15 Vdc input signals from TAC System 8000

TAC NETWORK 8000

, and TAC DMS DDC

controllers.

Features

• Linear motion output shaft controlled by a variable

dc voltage input signal.

• Spring return.

• Nominal 3 Vdc operating span.

• Fixed start point and non-positive positioning.

• 10,000 Ω or greater input impedance.

• 24 Vac, 120 Vac, and 240 Vac models

• Optional adjustable SPDT auxiliary switch.

• Available in damper models or base models that

require damper or valve linkage.

• Die cast lower housing and painted steel upper

housing.

• Hydraulic actuator with oil-immersed motor,

transducer, and pump.

• Internal feedback circuitry provides non-positive

positioning control in relation to the controller signal.

Applicable Literature

• TAC Cross-Reference Guide, F-23638

• TAC Reference Manual, F-21683

• Environmental Controls Application Manual,

F-21335

• TAC Electric/Electronic Products Catalog, F-27382

• Engineering Bulletin EN-111, x Electronic Control,

F-15264

• AV-600 Hydraulic Actuator Valve Linkage Kit,

F-26279

• AV-601 Linkage Extension Set for AV-600 Valve

Linkage Kit, F-26280

• AV-7600-1 Hydraulic Actuator Valve Linkage Kit,

F-26235

MP-5200 Series

Electronic Hydraulic Actuator

General Instructions

MP-521X

Valve Actuator

MP-523X

Damper Actuator

Summary of content (20 pages)

PAGE 1
MP-5200 Series Electronic Hydraulic Actuator General Instructions Application The MP-5200 Series actuators are for the electronic proportional control of dampers, valves, or program switches which require the return to normal position upon power interruption. This series is compatible with 2 to 15 Vdc input signals from TAC System 8000 , TAC NETWORK 8000®, and TAC DMS DDC controllers. TM Features • Linear motion output shaft controlled by a variable dc voltage input signal.
PAGE 2
SPECIFICATIONS Actuator Inputs Compatible with: 2 to 15 Vdc from TAC System 8000,TAC NETWORK 8000, or TAC DMS controllers. Operating Span, Nominally 3 Vdc fixed. 4.5 to 12 Vdc are required to assure full stroke travel under various loading conditions. Nominal Extended Start Point, Approximately 6 Vdc. Signal Impedance, 10,000 Ω or greater. Power Input: Refer to Table-1 and Table-2. All 24 Vac circuits are Class 2. Connections: Color-coded 4' (1.2 m) leads.
PAGE 3
Table-2 Model Chart for Valve Actuators. Also for Damper Actuators with Field Assembled Damper Linkages. Actuator Power Input Part Number 60 Hz 50 HZ AC Voltage ± 10% Watts Amps Watts Amps 120 11.7 0.16 12.9 0.19 MP-5210 To Extend To Retract 60 40 Retract on Power Loss Damper Valve 15 AM-601 b AV-7600-1 AV-601 c No 240 11.8 0.08 13.0 0.09 MP-5211-500 Yes MP-5213 No 24 12.0 0.80 13.2 0.
PAGE 4
TYPICAL APPLICATIONS (wiring diagrams) Vac Power Black Typical Controllers CP-8102 TP-810X TP-8121 TP-8124 TP-8232 24 Vac Black/Blue 120 Vac White 240 Vac White/Black Red (+20) Yellow (OP1) Blue (COM) Red Yellow Blue Green Maximum of 2 MP-52XX MP-52XX-500 models include internal SPDT auxiliary switch. Orange Red Yellow Blue N.C. COM (wired internally to black power lead) Brown N.O.
PAGE 5
Vac Power Black Typical Controllers CP-8102 TP-810X TP-8121 TP-8124 TP-8232 24 Vac Black/Blue 120 Vac White 240 Vac White/Black Red (+20) Yellow (OP1) Blue (COM) Red Yellow Blue Green Maximum of 2 MP-52XX MP-52XX-500 models include internal SPDT auxiliary switch. Orange Vac Power Red Yellow Blue N.C. COM (wired internally to black power lead) Brown N.O. Green MP-52XX Vac Power To 4 additional Actuators 1 Capacitor AD-8969-612 must Blue be connected between Red and Red Blue leads (max. 4) MP-52XX.
PAGE 6
Typical Controllers CC-8111 CC-8118 CC-8218 CP-8161 CP-8261 1 Max. of 5 additional MP-52XX. Each requires one AD-8969-612 filter. Vac Power Black OP1 COM 24 Vac Black/Blue 120 Vac White 240 Vac White/Black Yellow Blue Yellow Blue To Controller Typical DDC Controllers MICROZONE® II LCM™ DMS Note 1: When applied with most DDC controllers, the actuator’s 20 Vdc supply (red to blue) is not required.
PAGE 7
24 Vac Black/Blue 120 Vac White 240 Vac White/Black To Vac Power Black Green MP-52XX Green MP-52XX To additional MP-52XX Series Actuator Figure-4 Wiring of Multiple MP-5200 Series Actuators to Single Power Source. INSTALLATION Inspection Requirements Inspect the package for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the package and inspect the device for obvious damage. Return damaged products.
PAGE 8
Caution: • Static charges produce voltages high enough to damage the electronic components. Follow static electricity precautions when installing or servicing the device(s). Discharge any static electricity you may have accumulated by using wrist straps, or by touching a known, securely grounded object. • Do not exceed the ratings of the device(s). • Do not apply power to the unit unless the damper linkage and/or the valve assembly have been installed.
PAGE 9
Wiring Requirements Control Leads The control leads may be connected to a Class 2 circuit if routed separately from Class 1 circuit wiring. Refer to Figure-9. Refer to Table-4 for the maximum wire run of the control leads. Caution: • Use three-conductor, twisted, shielded wire when it becomes necessary to install the control leads in the same conduit with power wiring or when RFI/EMI generating devices are near. • Do not connect the shield or conduit to earth ground. Table-4 Control Wiring Data.
PAGE 10
Wiring Connections Wire Lead Connections (No Conduit) Make connections as required. Refer to Figure-6. Note: Cover plate and screw supplied with actuator are not required with this method. Figure-6 Wire Leads Connection (No Conduit). Installing 3/8" Flexible Conduit onto One or Both Sides of Actuator Flexible conduit may be installed onto one or both sides of the actuator (refer to Figure-8 and Figure-9). Install each conduit as follows: 1.
PAGE 11
Base Cover Plate Ribs or Figure-8 Flexible Conduit Installation to Either Side of Actuator. Line voltage motor or auxiliary switch leads only when connected to other than Class 2 circuits. Typical for 24 Vac models (MP-52X3) 4x4 Conduit Box Transformer (AM-610 shown) Cover Plate Low voltage motor or control leads may be connected to a Class 2 circuit if routed separately from line voltage circuit wiring.
PAGE 12
Installing Conduit Box Onto Actuator Installation of a conduit box allows for the attachment of one or more thin wall conduits to the actuator. This procedure also serves as an optional method for connecting flexible conduit to the actuator. 1. Remove the knockout from the cover plate supplied with the actuator. Refer to Figure-10. Cover Plate Knockout Figure-10 Cover Plate Knockout Removal. 2.
PAGE 13
Conduit Lock Nut Figure-13 Attachment of Conduit Box to Conduit Bushing. 6. Tighten the locknut as follows: a. Tilt the conduit box approximately 30 degrees counterclockwise, relative to the actuator. b. Finger-tighten the locknut against the conduit box. c. Rotate the conduit box clockwise until it is aligned with the actuator. This will tighten the locknut. 7. Make the required wiring connections. Refer to Figure-1, Figure-2, and Figure-3 for typical control wiring diagrams. 8.
PAGE 14
Spring returns open on loss of power Open Retract Close Extend Damper Shaft Figure-14 Dampers Open When Actuator Retracts (Spring-Returns Open on Power Loss). Spring returns closed on loss of power Extend Open Retract Close Damper Shaft Figure-15 Dampers Open When Actuator Extends (Spring-Returns Closed on Power Loss). 2. Position the actuator on the duct and mark the location of the mounting holes, using the actuator mounting bracket as a template (refer to Figure-21). 3.
PAGE 15
5. Rotate the damper to its open position. Install and secure the damper crank arm (with ball joint connector) to the damper shaft, positioning the crank arm as follows (refer to Figure-16): a. To achieve 60° of damper rotation, position the crank arm so that it is pointed towards the actuator at 30° from its mid-stroke position. b. To achieve 90° of damper rotation, position the crank arm so that it is pointed towards the actuator at 45° from its mid-stroke position. 6.
PAGE 16
CHECKOUT After the entire system has been installed and the actuator has been powered up, perform the following checks for proper system operation. Caution: Never power the actuator without a spring return linkage attached. Go, No-Go Test 1. If actuator is MP-52xx-xxx-0-3 or older model, install the AD-8969-612 filter capacitor (not required for MP-52xx-xxx-0-4 or newer models). 2. The actuator should be powered. 3. Disconnect the control leads from the controller. 4.
PAGE 17
REPLACEMENT PARTS The installation of replacement actuators, in place of the obsolete series of MP-52xx actuators, may require additional items. These replacement items are required for the following reasons: 1. The AM-601 damper linkage is used to convert base actuators to damper actuators when damper models are not available. Refer to Figure-20. 2. The AM-602 spacer is used when current actuators are installed on old linkages. Refer to Figure-19. 3.
PAGE 18
Table-6 Cross Reference of Obsolete Series of MP-5200 Actuators.
PAGE 19
MAINTENANCE The actuator is sealed in oil and requires no maintenance. Regular maintenance of the total system is recommended to assure sustained, optimum performance. TROUBLESHOOTING Use the following steps to locate malfunctions: 1. Disconnect control wiring. 2. Check for the proper supply voltage to the actuator. 3. The motor should run when power is applied. If it does not run, the actuator is inoperative and should be replaced. 4. With the actuator motor running: a.
PAGE 20
DIMENSIONAL DATA 5/16" (8 mm) 4-1/4" (108 mm) 3-1/4" (83 mm) 4-5/8" (117 mm) (4) 1/4" (6 mm) 4-3/4" (120 mm) Actuator 5-3/4" (146 mm) 8" (203 mm) Figure-21 4-1/4" (110 mm) 2" (50 mm) 5-1/2" (140 mm) Damper Linkage Assembly Dimensions. 3-1/4" Dia. (83 mm) 3-23/32" (94 mm) 6-3/4" (171 mm) 1-3/8" (35 mm) 2-9/32" (58 mm) Figure-22 Copyright 2008, TAC All brand names, trademarks and registered trademarks are the property of their respective owners.