Xenon bulb lamp replacement Installation manual For DP-1200/DP-1500/DP-2000 R59770175/01 24/09/2008
Barco NV Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.
Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice. This publication could contain technical inaccuracies or typographical errors.
Table of contents TABLE OF CONTENTS 1. Xenon bulb lamp . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3 1.1 1.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Supported xenon bulb lamps. . . . .
Table of contents 2 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
1. Xenon bulb lamp 1. XENON BULB LAMP Safety Read all warnings and cautions attentively. This to prevent personal injury while installing an xenon bulb lamp in the lamp house of the DP-1200/DP-1500/DP-2000 digital cinema projector. After this chapter, additional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions” as well.
1. Xenon bulb lamp 1.1 Introduction Lamp & lamp house The xenon bulb lamp is delivered separately and has to be installed on site by a qualified service technician. A B Image 1-1 A B Lamp house. Xenon bulb lamp. Protective package The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth. Never remove this protective container or protective cloth without wearing adequate protective clothing (face shield, clean cotton glovers, welder’s jacket).
1. Xenon bulb lamp 1.
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2. Xenon bulb lamp replacement process 2. XENON BULB LAMP REPLACEMENT PROCESS About this chapter This chapter describes how to replace the xenon bulb lamp in the lamp house. Also included are the procedure to reset the lamp parameters, which is required after a xenon bulb lamp replacement, and the procedure to realign the lamp in its reflector for optimal performance.
2. Xenon bulb lamp replacement process 2.1 Removal of the lamp house WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Lamp casing is very hot after operation. To avoid burns, let the projector cool down for at least 15 minutes before proceeding to the lamp unit replacement. CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly handled. Necessary tools 7 mm flat screw driver.
2. Xenon bulb lamp replacement process While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.
2. Xenon bulb lamp replacement process 2.2 Removal of the xenon bulb lamp WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Xenon compact arc lamps are highly pressurized.
2. Xenon bulb lamp replacement process 3. Release the xenon bulb lamp from its socket by removing the hexagon socket head cap screw and plane washer as illustrated. Use a 4 mm Allen wrench. Image 2-4 4. Slide the white anode socket, which is connected via a thick wire with the xenon bulb lamp, upwards away from its position and then remove the xenon bulb lamp with anode socket from the lamp house. Image 2-5 5.
2. Xenon bulb lamp replacement process N1 N1 W2 N2 S W1 L N2 Image 2-6 7. Remove the cathode lamp adaptor (A) from the xenon bulb lamp (L) as illustrated. Use a 4 mm Allen wrench to release the fixation screw (S) of the adaptor. L S A Image 2-7 CAUTION: Expired xenon bulb lamps. Dispose of expired bulbs that are beyond warranty in the following manner: wrap the bulb tightly in several layers of canvas or heavy cloth. Place it on hard surface and shatter the envelope with a sharp hammer blow.
2. Xenon bulb lamp replacement process 2.3 Installation of the xenon bulb lamp WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Xenon compact arc lamps are highly pressurized.
2. Xenon bulb lamp replacement process Image 2-8 3. Install the lamp cathode adaptor (A) upon the xenon bulb lamp (L) as illustrated. Use torque 2,5 Nm to fasten the fixation screw (S) of the adapter. Use for that a torque wrench with a 5 mm Allen socket. Make sure that there is full contact between the cathode adapter and the lamp base. Note: The cathode lamp adaptor is delivered in a separate bag with the projector.
2. Xenon bulb lamp replacement process N1 N1 W2 N2 S W1 L 9 Nm N2 Image 2-10 5. Remove the protective container or unwrap the protective cloth from the xenon bulb lamp. Warning: Ensure that you wear protective clothing, a full face shield and protective gloves. Tip: Write down the serial number of the lamp. You will need this while updating the lamp parameters after installation of the lamp. The serial number of the lamp is engraved in the neck of the xenon bulb lamp. 6.
2. Xenon bulb lamp replacement process Image 2-12 8. Reinstall the UV blocker assembly as illustrated. Make sure that the xenon bulb lamp is properly supported by the lamp supporting mechanism in the centre of the UV blocker. Use the opening at the side of the lamp house to guide the supporting pin of the xenon bulb lamp into the anode supporting mechanism. Image 2-13 9. Secure the UV blocker by fastening the four thumbscrews as illustrated.
2. Xenon bulb lamp replacement process A 2,5 Nm Image 2-15 11. Reinstall the side cover of the lamp house as illustrated. Note: Please ensure that the thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector. Image 2-16 CAUTION: The “LAMP INFO” parameters which are stored on a chip inside the lamp house MUST be updated after each installation of an xenon bulb lamp inside the lamp house.
2. Xenon bulb lamp replacement process 2.4 Installation of the lamp house WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly handled. Necessary tools 7 mm flat screw driver. How to install the lamp house of the projector ? 1. Ensure the projector is switched off. 2. Remove the lamp cover. 3.
2. Xenon bulb lamp replacement process While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.
2. Xenon bulb lamp replacement process 2.5 Resetting the lamp parameters CAUTION: The “LAMP INFO” parameters which are stored on a chip MUST be updated after each installation of an xenon bulb lamp inside the lamp house. Neglecting this update will result in poor performance and short life time of the xenon bulb lamp. How to reset the lamp parameters? 1. Start up the projector but do not ignite the lamp. 2. Go via the Communicator touch panel to the menu “Installation” > “Lamp” > “Lamp information”. 3.
2. Xenon bulb lamp replacement process 2.6 Realignment of the lamp in its reflector Each xenon bulb lamp installation requires a realignment of the lamp in its reflector for optimal performance of the xenon bulb lamp in the DP-1200/DP-1500/DP-2000 projector. Furthermore, it is recommended to realign the lamp after the first run time of 100 and 200 hours. Especially the Z-axis of the lamp. WARNING: This procedure may only be performed by qualified technical service personnel.
2. Xenon bulb lamp replacement process Y Z LX LY X Image 2-21 7. Fasten the X-axis lock thumb screw (ref LX image 2-21) and Y-axis lock thumb screw (ref LY image 2-21). 8. Switch off the projector. 9. Reinstall the cover of the lamp compartment.
Index INDEX I R Install 13, 18 Lamp house 18 Xenon lamp 13 Introduction 4 Realignment 21 Lamp 21 Remove 8, 10 Lamp house 8 Xenon lamp 10 Replace 7 Lamp 7 Reset 20 Lamp 20 L Lamp 20–21 Realignment 21 Reset 20 Lamp house 8, 18 Install 18 Remove 8 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 X Xenon bulb lamp 3 Xenon bulb lamps 5 23
