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Installation Instructions

Issue Date June 12, 2014

Part No. BASO-INS-ECA, Rev. A www.baso.com

E Series CE/AGA Approved

Intermittent Pilot Ignition Control

Application

The E Series CE/AGA Approved Intermittent Pilot

Ignition Control is a safety control designed for indirect

burner ignition and supervision, for use with all gases

and applicable to gas-fired appliances.

The E Series is a microprocessor based ignition

control. The microprocessor provides reliable software

control of all timings and operates a diagnostic

Light-Emitting Diode (LED). It provides ignition

sequence, flame monitoring, and safety shutoff for

boilers, furnaces and other gas-fired heating

appliances.

Installation

IMPORTANT: Only qualified personnel should

install or service BASO Gas Products®. These

instructions are a guide for such personnel. Carefully

follow all instructions for the appliance.

IMPORTANT: Make all gas installations in

accordance with applicable local, national, and

regional regulations.

WARNING: Risk of Explosion or Fire.

Do not install the control in an area that is exposed

to water (for example, dripping, spraying, rain). Do

not use the control if it has been exposed to water.

Exposure to water may cause malfunction and can

lead to an explosion or fire and may result in severe

personal injury or death.

IMPORTANT: This control is approved for use

with noise suppression (resistive) spark wires. If the

application has copper wire, it must be replaced.

Instructions for installing the pilot burner/igniter-sensor

are typically provided by the appliance manufacturer. It

is important to follow those instructions. If such

information is not included, refer to the Mounting

section.

Mounting

CAUTION: Risk of Electric Shock.

Disconnect power supply before making electrical

connections to avoid electric shock.

WARNING: Risk of Explosion or Fire.

Shut off the gas supply at the main manual shutoff

valve before installing or servicing the control.

Failure to shut off the gas supply can result in the

release of gas during installation or servicing, which

can lead to an explosion or fire, and may result in

severe personal injury or death.

IMPORTANT: Do not mount the control where

it can be exposed to direct infrared radiation from the

main burner or to temperatures in excess of the

maximum product temperature rating.

Replacement Instructions

Mark wires to existing control. Disconnect the wires

and remove the existing control.

The control is not position sensitive. It may be

mounted horizontally or vertically with two #6 sheet

metal or machine screws.

Summary of content (6 pages)

PAGE 1
Installation Instructions Issue Date June 12, 2014 E Series CE/AGA Approved Intermittent Pilot Ignition Control Application The E Series CE/AGA Approved Intermittent Pilot Ignition Control is a safety control designed for indirect burner ignition and supervision, for use with all gases and applicable to gas-fired appliances. The E Series is a microprocessor based ignition control. The microprocessor provides reliable software control of all timings and operates a diagnostic Light-Emitting Diode (LED).
PAGE 2
38.10 1.500 123.19 4.850 107.95 4.250 3.96 .156 HOLE THRU (2 HOLES) LED LED 66.68 2.625 80.01 3.150 Figure 1: Dimensions (mm/in.) Wiring ! WARNING: Risk of Explosion or Fire. Locate all safety, limit, and operating controls in series with the thermostat terminal (TH) on the ignition control. Improper installation may cause gas leaks, which can lead to an explosion or fire and may result in severe personal injury or death. Refer to Figure 2 and 3 for wiring diagrams.
PAGE 3
8 9 ALARM 10 11 SPARK GND BURNER 7 INTERN PILOT 6 RESET GND VALVE 5 SENSE MAIN 4 ALARM 3 24V 2 GND 1 JUMPER WIRE SUPPLIED WITH THE CONTROL RESET* THERMOSTAT HIGH TEMP LIMIT COMBINATION GAS VALVE L1 (HOT) L2 (NEU) 24 VAC CLASS 2 TRANSFORMER CHASSIS OR FRAME GROUND PILOT BURNER RESISTIVE NOISE SUPPRESSION WIRE *RESET SWITCH ONLY FOR NON-VOLATILE LOCKOUT UNITS 5 6 7 8 9 ALARM SENSE RESET ALARM 11 10 RESET* SPARK INTERN 4 24V PILOT 3 GND BURNER 2 GND (VALVE) MAI
PAGE 4
Setup and Adjustments Operation Checkout Operating Mode Definitions The following definitions describe the E Series operating conditions. • Waiting Time (Prepurge): The initial delay between the start signal and the safety time to allow ventilation of the combustion chamber and flue passages to displace any unburned gas and/or products of combustion.
PAGE 5
Troubleshooting If the system does not function properly, determine the cause using the procedures in this section. Before proceeding with troubleshooting the system, check the following.
PAGE 6
Technical Specification Product EC/AGA Universal Intermittent Pilot Ignition Control Ignition Type Indirect Ignition Source High voltage spark, capacitive discharge High Voltage Cable Maximum Length 1,220 mm (48 in.) (Resistive wire recommended, rated for at least 15Kv.) Flame Sense Cable Maximum Length 1,220 mm (48 in.) Flame Detection Means Flame Rectification Flame Detection Type Local or Remote Minimum Flame Current 0.