Manual Inclination sensor GIM500R with analog interface Firmware version 1.00 and up www.baumer.com 04.18· 174.02.077/2 Subject to modification in technic and design. Errors and omissions excepted.
Content Page 1 Introduction ................................................................................................................................................. 3 1.1 Scope of delivery ....................................................................................................................................... 3 2 Safety and operating instructions ............................................................................................................
Disclaimer of liability The present manual was compiled with utmost care, errors and omissions reserved. For this reason Baumer rejects any liability for the information compiled in the present manual. Baumer nor the author will accept any liability for direct or indirect damages resulting from the use of the present information. At any time we should be pleased receiving your comments or proposals for further improvement of the present manual. Created by: Baumer IVO GmbH & Co.
2 Safety and operating instructions Intended use The inclination sensor is a precision measuring device to determine angular positions and to supply the downstream device with measured values in the form of electronic output signals. The inclination sensor must not be used for any other purpose. Make sure the appropriate safety measures are present to prevent damage to persons, the system or operating facilities in case of sensor error or failure.
3 3.1 Analog interface communication Analog interface properties • Supply voltage 8…36 VDC • Sensor is protected against reverse polarity and short circuiting. • Initialization time after power on ≤ 0.5 s • Operating current with no load is inferior to 40 mA, at 24 VDC • Several analog signal outputs 4…20 mA / 0.5…4.5 V / 0…5 V / 0…10 V • Load resistance ≥1 kΩ / voltage output resp. ≤800 Ω / current output • Different sensing ranges, 1 and 2 dimensional • Resolution 12 bit • Temperature coefficient 0.
3.2.2 Installation position: 2-dimensional Inclination sensor GIM500R can be installed both in horizontal and vertical position (according to the default settings). Horizontal installation The 2-dimensional inclination sensor (housing in horizontal position) must be installed with the base plate aligned parallel to the horizontal line. The sensor can be inclined both towards the X and Y direction at the same time. By default, the sensor measures within the configured range, e.g. ±30° in both directions.
3.3 Output signals 3.3.1 Analog output signals Within the sensing range, the output signals come as analog values from minimum to maximum. According to the product variant, the analog signal is current or voltage dependent. Outside the sensing range, the output value jumps from the maximum to the minimum signal value at half the rotation angle (α) (see diagram below). When the sensor is inclined in the opposite direction the value jumps from the minimum to the maximum signal value.
3.3.2 Analog output signals 1-dimensional Measuring range 0…90° / 0.5...4.5 V Measuring range 0…180° / 0...10 V (0...5 V) Measuring range 0…360° Baumer_GIM500R_Analog_MA_EN.docx 11.04.18 8/20 Baumer IVO GmbH & Co.
3.3.3 Analog output signals 2-dimensional Measuring range ±30° / horizontal installation Measuring range ±60° / vertical installation Measuring range ±90° / horizontal installation Baumer_GIM500R_Analog_MA_EN.docx 11.04.18 9/20 Baumer IVO GmbH & Co.
3.3.4 Analog output with sensing range monitoring (Option: /4822) Sensor behavior with option /4822 sensing range monitoring is as follows: the output value jumps to a higher respectively lower value compared to nominal voltage or nominal current. Outside the sensing range, the output value jumps from the maximum to the minimum signal value at half the rotation angle (see 3.3.
Measuring range 0…360° / 4...20 mA Baumer_GIM500R_Analog_MA_EN.docx 11.04.18 11/20 Baumer IVO GmbH & Co.
Analog output with sensing range monitoring 2-dimensional Measuring range ±30° / horizontal installation / 0.5…4.5V Measuring range ±60° / vertical installation / 0...10 V (0...5 V) Measuring range ±90° / horizontal installation / 4...20 mA Baumer_GIM500R_Analog_MA_EN.docx 11.04.18 12/20 Baumer IVO GmbH & Co.
3.4 2-point teaching operation The 2-point teaching operation is only supported by 1-dimensional inclination sensors with measuring range 0... 360°. 2-point teaching means the measuring range is defined manually by teaching the minimum and maximum values. Within the sensing range, the output signals come as analog values. Outside the sensing range, the output value jumps from the maximum to the minimum signal value at half the rotation angle (see 3.3.1 Analog output signals).
Standard operation Inside the sensing range DUO-LED: green continuous. Outside the sensing range DUO-LED: red continuous. Teaching error 3.4.2 When exceeding the measuring range or the limits are too close to each other (>5° difference), the teaching operation was not successful and must be repeated. DUO-LED: 3 x flashing red.
3.5 Sensor zeroing The inclination sensors with the measuring ranges 0...90°, 0...120°, 0…180° and 0...270° have the function zero setting. By zeroing the output value at the defined position corresponds to an inclination of 0°. To execute zeroing, apply a HIGH signal (≥ 0.7 * Vs ) pin 5 (teach input) for >250 ms (see 4.1 Electrical connection) 2-dimensional sensors apply the zeroing operation to both directions X/Y).
3.5.1 Zeroing operation Action Initial situation LED status Description LED is green continuous Set teach input on HIGH for >250 ms (≥0.7 * +Vs). Sensor inclination = 0° Activate > 250 ms U 3.5.2 Teach input Time pattern zeroing operation DUO-LED HIGH LOW 0 1 2 3 4 5 6 Baumer_GIM500R_Analog_MA_EN.docx 11.04.18 16/20 Baumer IVO GmbH & Co.
3.6 3.6.1 Restore Factory Settings How to Restore Factory Settings LED indication Action Initial situation Activate Description LED is green continuous Set teach input on HIGH for >15 seconds. > 15 ms U DUO-LED: amber flashing after 5 seconds Teach-input End operation Set teach input to LOW. DUO-LED: Amber continuous for 3 seconds Operational mode DUO-LED: indicates the present status, operational/ non-operational 3.6.
4 Terminal assignment and commissioning 4.1 Electrical connection 4.1.1 Terminal assignment 1-dimensional M12 flange connector, 8-pin Pin Assignment Description M12 connector, A-coded, male contacts 1 2 3 4 5 6 7 8 +Vs GND OUT d.u. Teach d.u. d.u. A_GND Voltage supply Ground connection relating to +Vs output Do not use Teach input Do not use Do not use Ground connection related to analog Terminals with the same designation are internally hardwired and identical in their functions.
Terminals with the same designation are internally hardwired and identical in their functions. Maximum load applied on Vs-Vs / GND-GND is 1 A each. Cable wires Wire white brown green yellow grey pink blue red Assignment +Vs GND OUT_X OUT_Y Teach d.u. d.u. A_GND Description Voltage supply Ground connection relating to +Vs Output Output Teach input Do not use Do not use Ground connection related to analog Wires with the same designation are internally hardwired and identical in their functions.
4.2 LED activity indicator Integrated in the sensor housing 4.2.1 LED green LED activity indicator Flashing on Activity Teaching operation Standard operation off Power off 4.2.2 Description See teaching operation Sensor position within the sensing range LED red LED activity indicator Slowly flashing on Activity Teaching operation Outside the sensing range off No error 4.2.