714XAB-2-P-1 714XA A-2-P-1 714XAB-2-P-4 TABLE TOP FOLDER TABLE TOP FOLDER INSTRUCTION MANUAL FOR INSTRUCTION MANUALS IN SPANISH, FRENCH, AND GERMAN GO TO WWW.BAUMFOLDER.COM INSTRUCTION MANUAL ©Baumfolder Corp., 2010 Printed in U.S.A.
© 2010 BAUMFOLDER CORPORATION All Rights Reserved WARNING • Do not operate this machine without all guarding in place. • Do not make adjustments or perform maintenance on this machine with power on. • Keep the machine and the work area clean and free of spills to prevent accidents. • Be sure to replace any safety decals that may have been detached for any reason.
DESCRIPTION PAGE CONTENTS INTRODUCTION SAFETY FIRST.........................................................................................................6 INTRODUCTION OVERVIEW .................................................................................... 7 1.0 ASSEMBLY INSTRUCTIONS ................................................................................ 7 1.1 INSTALL FEED TABLE ..............................................................................................................
DESCRIPTION CONTENTS PAGE 6.0 BAUMFOLDER 714XA “QUICK START” INSTRUCTIONS ....................... 14 .................................................................................................................... 14 14 FOLD CHOICE SCREEN .................................................................................................................................. 14 PAPER LENGTH SCREEN ...............................................................................................................
CONTENTS 8.0 BASIC MACHINE SETUP .................................................................. 28 8.1 UNITS OF MEASURE ................................................................................................................................. 28 8.2 LANGUAGES ...................................................................................................................................................................... 28 8.3 HARDWARE AND SOFTWARE VERSIONS ...................................
SAFETY FIRST Your new Baum paper folding machine has been designed in accordance with the latest safety specifications. The warning and caution labels on the machine must remain in place. Make sure all guarding provided is in place before starting up and running the machine. Due to the nature of the work process of paper folding machines, there are parts and areas on the machine which cannot be completely covered without interfering with the operation of the machine.
LA SEGURIDAD ES LO PRIMERO 10. Asegúrese de que todos los dispositivos de seguridad estén colocados en su lugar antes de volver a encender la máquina. Su nueva máquina plegadora de papel Baum ha sido diseñada de acuerdo con las más recientes especificaciones de seguridad. Las etiquetas de advertencia y precaución en la máquina deben mantenerse colocadas en su lugar. Asegúrese que todos los elementos protectores suministrados estén colocados en su lugar antes de encender y usar la máquina. 11.
LA SÉCURITÉ AVANT TOUT 10. Assurez-vous que tous les dispositifs de sécurité sont en place avant de redémarrer la machine. Votre nouvelle machine Baumfolder à plier le papier a été conçue conformément aux spécifications de sécurité les plus récentes. Les étiquettes d'avertissement et d'attention sur la machine doivent rester en place. Assurez-vous que tous les dispositifs de protection fournis sont en place avant de démarrer et de faire fonctionner la machine. 11.
SICHERHEIT HAT VORRANG Ihre neue Baum-Papierfalzmaschine wurde in Übereinstimmung mit den neuesten Sicherheitspezifikationen konstruiert. Die Warn- und Vorsichtsaufkleber auf der Maschine müssen angebracht bleiben. Vergewissern Sie sich, dass alle Schutzvorrichtungen angebracht sind, bevor Sie die Maschine starten und in Betrieb nehmen.
INTRODUCTION OVERVIEW ASSEMBLY INSTRUCTIONS The 714XA consists of the following major compo- nents: 4 3 5 6 1 1.0 SET MAIN UNIT ON TOP OF CART ASSY Note orientation in Figure 3. The covered end of the cart with the oval cut out for the pump power cord should be directly below the power entry bracket mounted in the left lower edge to the front guard.
1.2 INSTALL BOTH FOLD 1.1 INSTALL FEED TABLE See Figure 4. Place feed table with feed wheel toward the rolls. Slide the front knotch onto locating pins (1) and rotate the back end of the table downward to rest on upper dowel pins (2). Identical pins on both frames. See Figure 5 for positioning: Pan 1 sets on pins 1 and 2 Pan 2 sets on pins 5 and 6 Rubber hold downs 3 and 7 Pan 1's mating connector is 4 Pan 2's mating connector is 8 Rotate the handwheel to make sure the gears mesh.
2.0 SETUP 1.3 INSTALL STACKER TABLE TRAY To install the stacker table tray, loosen the knobs on either side of the tray. Drop the tray over the knobs and retighten. 1.4 PUMP CONNECTIONS 1.41 PNEUMATIC CONNECTIONS SEE FIGURE 7 Attach the vacuum side of the pump to the white elbow at (1A). A second 1" hose should connect from the white connect (1B). The blow hose from the pump should connect to the black connector at (2A).
2.3 AIR FLOW ADJUSTMENTS There are three knobs on the side of the feed table. See Figure 9. Two knob have nintey degrees of rotation. Clockwise movement of each valve these two values decreases the settings. The one closest to the main unit is the vacuum control adjustment (1). Adjust the vacuum to draw the sheet down toward the sucker wheel assembly. Heavier paper weights will require more suction. Full CCW is the maximum vacuum setting. 3.0 Operation 3.
4.0 PERFORATING, SCORING & SLITTING In addition to folding, your 714XA can perforate, score and slit. WARNING Be careful when handling perforator and slitting blades. They are extremely sharp. 4.1 Perforating The 714XA can be used to perforate either the folded sheet (to assist in making a right-angle fold) or to perforate sheets delivered flat. BAUMFOLDER supplies one standard 41-tooth perforator blade. Additional perforator blades are available through the BAUMFOLDER Parts Department.
TOP SHAFT 4.2 Scoring The 714XA can be used to score a sheet and deliver it flat, or to score a sheet after a fold or folds have been made. To ensure accuracy in making right-angle folds, always score the sheet where the fold is to be made. This applies in all instances when a perforator cannot be used. Attach the scoring blade loosely to the blade holder for mounting on the slitter shaft. Scoring blades can be mounted on either the upper or lower slitter shaft.
Before tightening the blade to the collar, slide the blade with the collar loosely attached on the end of the shaft. Then tighten securely, thus aligning both the blade and collar, allowing free horizontal movement along the shaft. Place the blade, mounted on the collar, on the upper shaft in the proper position where the cut is to be made. Then move the blade and collar on the lower shaft so that the two flat edges of the blades are pressed snugly together.
4.0 BAUMFOLDER 714XA “QUICK START” INSTRUCTIONS 1. Turn on Main Power switch on left side of the enclosure. The display should show a Baumfolder information screen for 15 seconds and then automati cally switches to the Production Screen: Production Screen with NO BATCH Production Screen with Batch 2. The Active fold type is shown in the upper left corner of the screen of the production screen. Press this image to change to a different fold type. This changes to the Fold Choice screen.
Here is an example of the Length Screen: After selecting the units and the paper size, Press the NEXT button to change to the INITIALIZATION SCREEN: 4. After changing to the initialization screen, both pans will move into the deflect position then back out to the fold position. While the pans are moving the status icon for the pans moving will display: After the pans have reached the requested fold positon, the PANS AT FOLD POSITION message will appear.
6. The first choice on the BATCH SCREEN is for BATCH or NO BATCH. The active choice will have a blue background.
After Selecting the VARIABLE batch: VARIABLE BATCH Press the V. SETUP button to continue. VARIABLE BATCH SETUP Enter the number of variable batches in this run. Then Press the V-Batch button to enter the values in each batch. VARIABLE BATCH DATA ENTRY Only the number of variable batches requested in Variable batch setup will be displayed (up to 10). Enter each batch value by pressing the corresponding blue numeric input area.
23. Sample Production Screen: Units: The IN or MM is the unit indicator. CURRENT FOLD TYPE: This is the current fold indicator. In this case it is an engineering fold. If you press this button while on the production screen, it takes you to the Fold Selection Screen. PAN 1 AND PAN 2 POSITIONS: The numbers on the left side of the screen below the units display show the current position of pan 1 and pan 2. Pan 1 is on the top and Pan 2 is on the bottom.
STATUS INDICATOR AND START BUTTON: At the bottom left is the status indicator in the “ready” state. The status indicator on the production screen is also the button to turn the machine ON or OFF. Pressing the status indicator when it is in the “ready state” for half a second turns ON the main rolls, the pump, and the delivery. or The 1 indicates single sheet mode and the C indicates continuous feed mode. Pressing this button toggles between the two options.
To the right of this button is the total count. It can reset to zero if the button is held for 3 seconds. To the right of this icon is total requested in the current batch. To the right of this icon is the current number run in this batch. To the right of this icon is the number of batches. This is also a reset button to reset the number of batches run back to zero. This button moves the display to the Previous Screen. 24. Main Screen: This button moves the display to the Main Screen.
25. Fold Pan Adjustment Screen: To access the adjustment screen, start from the production screen. Press either of the numbers on the left side of the screen that indicate current position of pan 1 and pan 2. On the adjustment screen pressing either the “+ “or “– “button should move the pan immediately by .01”. The status indicator will change to the pan moving status while the pan is moving and return to the “ready status” after the movement is complete.
Repeat as desired for each pan. Use the button to go to the production screen when ready. 27. Setup Preferences Screen: To access the Setup Preferences Screen, first use the button from any screen to access the Main Screen (shown below): Then select the Setup Preferences button to display Setup Preferences Screen (shown below): The two lower buttons toggle the sensors into and out of bypass when they are pressed. The Input Sensor is used to count, so the counts will not be correct when bypassed.
28. The Memory Screen (SAVE and RELOAD) Before using either the Save to store a job or the Reload to recall job, check what is currently saved in the From the production screen use the to get to the main screen: Use the JOB MEMORY button to see memory 1-4. Before choosing either to save or reload, enter the selected memory value into the upper right box, while you can still see the options.
29. The Save Screen Use the Job Memory to select a location first (See 28.) On the save screen enter the speed the job was run before saving. Pressing the save button: moves the current pan locations, fold type, and speed into the selected memory location. 30. The Reload Screen Use the Job Memory to select a location first (See 28). Press the reload button: to move data from memory to current active values on the production screen.
This indicates that the paper length and the fold choice are not compatible. Go to the choice screen or the paper length screen and change one of the selections. Non- fault status states: This state shows the machine is “ready” to start. On the production screen pressing the status button in this state will start the machine. This state shows the machine is currently running. Pressing the status button in this state will request the machine to stop.
32. Error Screens: If the choice of fold or paper length created a fold lenghth either over maximum or 14 inches or under minimum of 2 inches, instead of movement to the new position the Over limits Error screen will be the result. Use the orange buttons to change to a selection within limits. If the pans are overcycle moving to home without getting a instruction complete the Rehome pans Screen will appear. Push the Move Pans Home button to try again.
7.0 OPERATOR CONTROLS The main operator control panel is located at the top right of the front guard. See Figure 10. The "Control Panel"(1) is a full color touch sensitive screen. See Quick Start Instructions for detailed explainations (Page 14). 7.0 Setting Folding Speed The speed of the fold rolls may be set while the folder is running! This is done by adjusting the speed control potentiometer located on the top of the front guard (2).
8.0 BASIC MACHINE SETUP 8.1: Units of Measurement Toggles between metric and english units ( mm or inches). See Quickstart Instructions page 14. 8.2: Language This selection specifies the Language. Available choices are ENGLISH, GERMAN, SPANISH and FRENCH. Use the Setup Preferences Screen to change languages. See Quickstart Instructions page 22. 8.3: Hardware and SoftwareVersion This hardware versions are shown on the serial number plate.
10. CALIBRATION OF FOLD PANS 1.) Ensuring that #1 pan deflector does not rub the rolls: A.) Either use the HALF FOLD IN PAN 2 only fold choice to send pan 1 into the deflect position or temporarily disconnect the 9 pin connector from the pan 1 to the frame and manually move pan 1 to the deflect position.Then reattach the connector. Make sure Pan 2 is not in deflect position. B.) Turn the handwheel of the machine and listen and feel for any rubbing of the #1 pan’s deflector on the rolls. C.
H.) Loosen the 2 screws that are holding the deflector pusher in position on the paper stop assembly with a 2.5 allen wrench. I.) Move the deflector to the desired position to prevent the deflector from rubbing the rolls. This should only be moved enough to not allow the deflector to rub the rolls.
O.) Turn the handwheel of the machine and listen and feel for any rubbing of the #1 pan’s deflector on the rolls. If there is not any rubbing of the deflector on the fold rolls proceed to Step 2. 2.) Ensure that #2 pan deflector does not rub the rolls: A.) Either use the HALF FOLD IN PAN 1 only fold choice to send pan 2 into the deflect position or temporarily disconnect the 9 pin connector from the pan 2 to the frame and manually move pan 2 to the deflect position.Then reattach the connector.
H.) Loosen the 2 screws that are holding the deflector pusher in position on the paper stop assembly using a 2.5 allen wrench. I.) Move the deflector to the desired position to prevent the deflector from rubbing the rolls. This should only be moved enough to not allow the deflector to rub the rolls.
Note: The postion of the deflector will need to be adjusted in this same manner any time the home position of the paper stop is changed by making adjustments to the paper stop screws. If this is not corrected each time these screws are adjusted, serious damage to the folder or fold pans may occur! R.) Turn the handwheel of the machine and listen and feel for any rubbing of the #2 pan’s deflector on the rolls. If there is not any rubbing of the deflector on the fold rolls proceed to Step #3.
H.) Loosen both front and rear thumb screws on the operator side guide. I.) Push in and rotate the operator side guide skew adjust knob so that the side guide skews in the direction the sheet was being off square to the fold rolls. J.) Now repeat steps #3.E - #3.G until the sheet is square to the fold rolls. K.) Once the sheet is square to the fold rolls, hold the skew adjust knob in place and loosen the set screw for the operator side guide skew adjust knob. L.
E.) Now turn the handwheel, and make sure that the edge of the paper hit at all points on the paper stop simultaneously. F.) Confirm the squareness of the side guides to the fold rolls and the sheet to the paper stop by turning the handwheel so that the sheet is folded. Sheet should be folded straight. G.) Using the Operator Control panel, select a double parallel fold and enter proper sheet length. H.) Handfeed a sheet into the nip of the fold rolls. C.
F.) Run the paper stop to it’s home position by rotating the paper stop lead screw by hand. G.) Carefully rotate the deflector up so that you may get the calipers or scale into the pan. H.) In the center of the fold pan, take a measurement from the edge of the lower half of the pan to the paper contact surface of the paper stop and note this. See Figure #7. PAPER CONTACT SURFACE OF PAPER STOP FRONT SURFACE OF LOWER HALF PAN MEASUREMENT NEEDED Figure #7 I.
J.) Manually move the paper stop away from home position enough so that you may use a 4mm allen wrench in the flat head screws on the paper stop. These screws will be adjusted to position the paper stop correctly for the new home position. See Figure #8 on page 37. K.) Use a 10mm wrench to loosen up the nuts on the flat head screws. See Figure #8 on page 37. L.) Turn flat head screws further into the paper stop assembly. M.
HOME POSITION SCREW JAM NUTS HOME POSITION SCREWS LOWER HALF PAN BRACE Figure #8 TP10583 PAGE 38
Q.) Loosen nuts holding the home position switch to it’s bracket. R.) Manually move the paper stop assembly away from home position so that you have 0.25”(6.35mm) gap between the heads of the home position screws and the lower half pan brace. A 1/4” allen wrench may be used to aid in getting the proper distance. Note: This dimension is critical. The software is programmed so that the paper stop must travel 0.25”(6.
E.) Run the paper stop to it’s home position by rotating the paper stop lead screw by hand. F.) Carefully rotate the deflector up so that you may get the calipers or scale into the pan. G.) In the center of the fold pan, take a measurement form the edge of the lower half of the pan to the paper contact surface of the paper stop. See Figure #9 PAPER CONTACT SURFACE OF PAPER STOP FRONT SURFACE OF LOWER HALF PAN MEASUREMENT NEEDED Figure #9 H.
I.) Manually move the paper stop away from home position enough so that you may use a 4mm allen wrench in the flat head screws on the paper stop. The screws will be adjusted to position the paper stop correctly for the new home position. See Figure #10. J.) Use a 10mm wrench to loosen up the nuts on the flat screws. See Figure #10.
K.) Turn flat head screws further into the paper stop assembly. L.) Manually move the paper stop until the paper stop is in the correct position as determined in Step #6.H. M.) Run the flat head screws out of the paper stop assembly until the heads of the screws come in contact with the lower half pan brace. See Figure #10. N.) Tighten the nuts on the flat head screws against the paper stop assembly. O.
TECHNICAL SPECIFICATIONS BAUM 714XA Maximum sheet size 14" x 25.5" [ 35.5 x 64.7 cm] Maximum paper weight: Half Fold: .0092" / 0.234mm / 218.22 gsm (.75" stack @ max) Trifold .0078" / 0.198mm / 176.83 gsm Minimum sheet size 3" x 5" [7.6 x 12.7cm] Maximum folder speed 30,000 sheets per hour (8.5"x11" sheets) Maximum stack height 2" [50.8cm] @ .0078"/0.198mm / 17.83 gsm or less Minimum fold length 2" [50.8mm] Fold plate deptth 13.5" (34.
TROUBLESHOOTING PROBLEM CAUSE Double sheets feed into sucker wheel. Orange tab is set too high or vacuum adjustment too high. Jam occurs at exit. Paper is caught in the lower anti-static rope or pull out tires mispositioned. Batch count incorrect, too many sheets are being folded. Double sheets fed into machine. Batch count incorrect, too few sheet are folded. Invertor Drive fault. Paper runs in continuous mode but single sheet mode is selected.
INSTALLATION OF ANTISTATIC KIT: 1. Attach the ring terminal end of the antistatic kit to the existing stacker hardware: A. Loosen the #4 nut closest to the unit that secures the black plastic enclosure to the inside of the stacker. B. Next remove the now loose #4 black screw closest to the main unit. C. Add a #4 external lock washer against the outside of the now open hole. D. Stack the ring termal on top of the #4 external lock washer. E. Add a second #4 external lock washer on top of the ring terminal. F.
Baumfolder has authorized dealers located throughout the United States. Call toll free, 1-800/543-6107 for parts or the number of your nearest authorized dealer. BAUMFOLDER CORPORATION Quality Bindery Equipment Since 1917 1660 Campbell Road Sidney, Ohio 45365-0728 Phone: 937/492-1281 or 800/543-6107 Fax: 800/452-0947 Internet: www.baumfolder.com E-mail: baumfolder@baumfolder.
