Technical data
4.0 System Details
13
© Baxi Heating UK Ltd 2014
4.7 Sealed Systems (Figs. 6, 7 & 8)
1. SAFETY VALVE - A safety valve complying with the
requirements of BS 6750 Part 1 must be fitted close to the
boiler on the flow pipe by means of a horizontal or vertically
upward connection with no intervening valve or restrictions
and should be positioned to facilitate testing. The valve should
be pre-set and non-adjustable to operate at a pressure of 3
bar. It must be arranged to discharge any water or steam
through a pipe to a safe outlet position.
2. PRESSURE GAUGE - A pressure gauge of minimum range
0-4 bar with a fill pressure indicator must be fitted to the
system, preferably at the same point as the expansion vessel in
an easily visible position.
3. EXPANSION VESSEL - An expansion vessel complying with
the requirements of BS 4814 must be fitted to the system by
means of a connection close to the inlet side of the circulating
pump in accordance with the manufacturers instructions, the
connecting pipe being unrestricted and not less than 15mm
nominal size. The volume of the vessel should be suitable for
the system water content and the nitrogen or air charge
pressure should not be less than the system static head (See
Fig. 7).
Further details of sealed system design can be obtained from
BS 5449 and the British Gas publication entitled 'Specifications
for Domestic Wet Central Heating Systems'.
4. FILLING POINT - A filling point connection on the central
heating return pipework must be provided to facilitate initial
filling and pressurising and also any subsequent water loss
replacement / refilling. The sealed primary circuits may be filled
or replenished by means of a temporary connection between
the primary circuit and a supply pipe provided a ‘Listed’ double
check valve or some other no less effective backflow
prevention device is permanently connected at the inlet to the
circuit and the temporary connection is removed after use. The
filling method adopted must be in accordance with all relevant
water supply regulations and use approved equipment.
Your attention is drawn to, for GB: Guidance G24.2 and
recommendation R24.2 of the Water Regulations Guide. for IE:
the current edition of I.S. 813 “Domestic Gas Installations”.
5. MAKE UP SYSTEM - A method of replacing water lost from
the system should be provided either by means of a make up
vessel of not more than 3 litres (5 pints) capacity, mounted
above the highest point of the system, or by re-pressurisation
of the system.
6. VENTING - A method of venting the system during filling
and commissioning must be provided by fitting automatic air
vents or by venting manually.
7. HOT WATER STORAGE - The hot water storage vessel
must be of the indirect coil type. All components used in the
system must be suitable for operation at 110°C and at the
pressure allowed by the safety valve.
Safety
Valve
Pressure
Gauge
Pump
Filling
Point
Air
Vent
3 Litre
Top Up Bottle
(if required)
Radiator
Circuit
Expansion
Vessel
System Drains at
Low Point
Max Boiler Flow
Temp = 75° C
Boiler
Vessel Charge
Pressure (Bar)
0.5
1.0
1.5
Initial System
Pressure (Bar)
0.5
1.0
1.5
2.0
1.0
1.5
2.0
1.5
2.0
Multiply Total
Water Content Of
System By (Litres)
0.067
0.112
0.207
0.441
0.087
0.152
0.330
0.125
0.265
System Volume = 75 litres
Vessel Charge Pressure = 1.0 bar
Initial System Pressure = 1.5 bar
75 x 0.152 = 11.4 litres
Expansion Vessel Volume
Example :-
Then :
-
NOTE
Where a vessel of the calculated size is not obtainable then
the next available larger size should be used.
Fig. 7
Fig. 6
Fig. 8
Stop
Valve
Double
Check
Valve
Mains
Cold
Supply
CH
Return
Temporary
Hose
Stop
Valve










