Engine Serial Number: _____________________________________________ Hull Identification Number:__________________________________________ Hull Identification Number • The Hull Identification Number (HIN) is located on the starboard side of the transom. • Record the HIN (and the engine serial numbers) in the space provided above. • Include the HIN with any correspondence or orders. HIN LOCATION © 2004 Bayliner Technical Publications. All rights reserved.
CONTENTS 1 Chapter 1: Welcome Aboard! 19 Chapter 4: Propulsion & Related Systems 1 Dealer Service 1 Warranty Information 19 Engine 1 Boating Experience 19 2 Engine & Accessories Guidelines 2 Propeller 2 Engine & Accessories Literature 3 Qualified Maintenance 3 Special Care For Moored Boats 4 Safety Standards 5 Carbon Monoxide (CO) 5 6 6 7 7 Facts about CO Where and How CO Can Accumulate How to Protect Yourself and Others From CO CO Checklists More Information 21 Chapter 5: Contro
26 Chapter 7: Deck Equipment 36 Chapter 10: Lights 26 Cleats and Tow Eyes 36 Care and Maintenance 26 Pre-rigging For Bow Mount Trolling Motor (184 Only) 36 Lights 36 Navigation Lights 27 Ski Pylon (If Equipped) 37 Chapter 11: Electrical System 28 Canvas (If Equipped) 28 28 29 29 30 30 31 32 160 Bimini Top (If Equipped) 160 Convertible Top (If Equipped) 180 Bimini Top (If Equipped) 180 Convertible Top (If Equipped) 184 Bimini Top (If Equipped 184 Convertible Top (If Equipped) Canvas Care
Hazard Boxes & Symbols The hazard boxes and symbols shown below are used throughout this supplement to call attention to potentially dangerous situations which could lead to either personal injury or product damage. Read ALL warnings carefully and follow all safety instructions. ! DANGER! This box alerts you to immediate hazards which WILL cause severe personal injury or death if the warning is ignored.
160, 180, & 184 • Owner’s Manual Supplement Chapter 1: Welcome Aboard! • This Owner’s Manual Supplement provides information about your boat that is not covered in the Sport Boat Owner’s Manual. • Before using your boat, study this Owner’s Manual Supplement, the Sport Boat Owner’s Manual, and all engine and accessory literature carefully. • Keep this Owner’s Manual Supplement and the Sport Boat Owner’s Manual on your boat in a secure, yet readily available place.
Chapter 1: Welcome Aboard! 160, 180, & 184 • Owner’s Manual Supplement Engine & Accessories Guidelines NOTICE When storing your boat please refer to your engine’s operation and maintenance manuals. • Your boat’s engine and accessories were selected to provide optimum performance and service. • Installing a different engine or other accessories may cause unwanted handling characteristics.
160, 180, & 184 • Owner’s Manual Supplement Chapter 1: Welcome Aboard! Qualified Maintenance ! WARNING! To maintain the integrity and safety of your boat, allow only qualified personnel to perform maintenance on, or in any way modify the: • Steering System • Propulsion System • Engine Control System • Fuel System • Environmental Control System • Electrical System • Navigational System • Failure to maintain your boat’s systems (listed in the warning above) as designed could violate the laws in your jur
Chapter 1: Welcome Aboard! 160, 180, & 184 • Owner’s Manual Supplement Safety Standards ! DANGER! FALLING and ROTATING PROPELLER HAZARD! • NEVER allow anyone to ride on parts of the boat not designed for such use. • Sitting on seat backs, lounging on the forward deck, bow riding, gunwale riding or occupying the transom platform while underway is especially hazardous and will cause personal injury or death.
160, 180, & 184 • Owner’s Manual Supplement Chapter 1: Welcome Aboard! Carbon Monoxide (CO) ! DANGER! • Carbon monoxide gas (CO) is colorless, odorless, tasteless, and extremely dangerous. • All engines, generators, and fuel burning appliances produce CO as exhaust. • Prolonged exposure to low concentrations or very quick exposure to high concentrations will cause BRAIN DAMAGE or DEATH. • Teak surfing, dragging, or water skiing within 20 feet of a moving watercraft can be fatal.
Chapter 1: Welcome Aboard! 160, 180, & 184 • Owner’s Manual Supplement Where and How CO Can Accumulate Stationary Conditions That Increase CO Accumulations Include: A. Using engine, generator, or other fuel burning device when boat is moored in a confined space. B. Mooring too close to another boat that is using its engine, generator, or other fuel burning device. To correct stationary situations A and/or B: • Close all windows, portlights and hatches.
160, 180, & 184 • Owner’s Manual Supplement Chapter 1: Welcome Aboard! CO Checklists Trip Checklist ❏ Make sure you know where the exhaust outlets are located on your boat. ❏ Educate all passengers about the symptoms of CO poisoning and where CO may accumulate. ❏ When docked, or rafted with another boat, be aware of exhaust emissions from the other boat. ❏ Listen for any change in exhaust sound, which could indicate an exhaust component failure.
160, 180, & 184 • Owner’s Manual Supplement Chapter 2: Product Specifications 160 Overall Length Bridge Clearance Beam 16' 2" 3' 5" 7' 2" Overall Length Bridge Clearance Beam 18' 0" 3' 10" 7' 6" Draft Draft (Drive Up) (Drive Down) 1' 2" 2' 7" Fuel Capacity 18 Gallons 180 8 Draft Draft (Drive Up) (Drive Down) 1' 2" 2' 7" Fuel Capacity 23 Gallons
160, 180, & 184 • Owner’s Manual Supplement Chapter 2: Product Specifications 184 Overall Length Bridge Clearance Beam 18' 0" 3' 10" 7' 6" Draft Draft (Drive Up) (Drive Down) 1' 2" 2' 7" Fuel Capacity 23 Gallons 9
0, 180, & 184 • Owner’s Manual Supplement Chapter 3: Locations Exterior Views Hull Views BILGE PUMP DRAIN STARBOARD HULLSIDE BOW EYE DASH DRAIN LIVEWELL DRAIN (184 ONLY) PORT HULLSIDE MOTOR WELL DRAINS TRANSOM SPEEDOMETER PICKUP (160 ONLY) STERN EYE LIVEWELL HIGH SPEED INTAKE THRU-HULL (184 ONLY) 10 STERN EYE GARBOARD DRAIN PLUG
160, 180, & 184 • Owner’s Manual Supplement Chapter 3: Locations 160 Deck View BOW CUP HOLDERS LIGHT CLEAT GRAB HANDLE CUP HOLDER HORN DASH GRAB HANDLE SHIFTER GRAB HANDLE CUP HOLDER ALL-ROUND LIGHT CUP HOLDER GRAB HANDLE ALL-ROUND LIGHT SOCKET CLEAT GRAB HANDLE CLEAT MOTOR WELL BOOT VENTED FUEL FILL DECK FITTING MOTOR WELL DECK PLATE FUEL BARB 11
Chapter 3: Locations 160, 180, & 184 • Owner’s Manual Supplement 180 Deck View BOW CLEAT LIGHT GRAB HANDLES CUP HOLDERS HORN 12-VOLT OUTLET SHIFT/THROTTLE LEVER ALL-ROUND LIGHT CUP HOLDER CLEAT ALL-ROUND LIGHT SOCKET GRAB HANDLE CLEAT BOARDING LADDER CLEAT MOTOR WELL BOOT MOTOR WELL DECK PLATE VENTED FUEL FILL DECK FITTING 12 FUEL BARB
160, 180, & 184 • Owner’s Manual Supplement Chapter 3: Locations 184 Deck Views BOW LIGHT SOCKET REMOVABLE RED & GREEN BOW LIGHT CLEAT GRAB HANDLES CUP HOLDERS HORN DASH REINFORCED TROLLING MOTOR MOUNTING SURFACE 12-VOLT OUTLET CLEAT CLEAT TROLLING MOTOR CONTROL PANEL CUP HOLDER GRAB HANDLE STEREO GRAB HANDLE CLEAT ALL-ROUND LIGHT SKI TOW PYLON STORAGE LIVEWELL ALL-ROUND LIGHT SOCKET TACKLE BOX CLEAT GRAB HANDLE CLEAT BOARDING LADDER VENTED FUEL FILL DECK FITTING FUEL BARB MOTOR WELL DECK
Chapter 3: Locations 160, 180, & 184 • Owner’s Manual Supplement 160 & 180 Helm View ACCESSORY PUSH-TO-RESET CIRCUIT BREAKERS IGNITION SWITCH HORN TACHOMETER, TEMPERATURE, & OIL PRESSURE GAUGE VOLTMETER, SPEEDOMETER, & FUEL GAUGE ANCHOR LIGHT NAVIGATION LIGHT BILGE PUMP 184 Helm View IGNITION SWITCH TACHOMETER, TEMPERATURE, & OIL PRESSURE GAUGE VOLTMETER, SPEEDOMETER, & FUEL GAUGE ACCESSORY PUSH-TO-RESET CIRCUIT BREAKERS ANCHOR LIGHT 14 NAVIGATION LIGHT BILGE PUMP LIVEWELL ACCESSORY HORN
160, 180, & 184 • Owner’s Manual Supplement Chapter 3: Locations Component Locations 12-Volt Accessory Outlets - 180 & 184: • One is located forward of the shift/throttle lever, next to the helm dash. • One is located next to the MP3 jack and stereo on the port dash. 12-VOLT OUTLET SHIFTER/ THROTTLE LEVER STEREO MP3 JACK 12-VOLT OUTLET 12-Volt Accessory Outlet (184 Only): • Located on the trolling motor control panel. Accessory Push-To-Reset Circuit Breakers: • Located at the helm.
Chapter 3: Locations 160, 180, & 184 • Owner’s Manual Supplement Battery: • Located on the starboard side of the aft cockpit storage compartment. • Access is through the opening along the bottom of the aft cockpit wall, under the aft cockpit bench seat. BATTERY Bilge Pump: • Located in the bilge under the motor well. • Access is through the motor well deck plate. FUEL FILL DECK FITTING Fuel Fill Deck Fitting: • Located on the port aft corner of the deck.
160, 180, & 184 • Owner’s Manual Supplement Livewell Switches - (184 Only): • Located on the helm panel and the trolling motor control panel. Chapter 3: Locations 184 HELM PANEL 184 TROLLING MOTOR CONTROL PANEL LIVEWELL SWITCHES Navigation Lights - 160 & 180: • The red and green light is located on the bow and a removable white all-round light is located on the stern. • 160: The white all-round light is stored loose in the cockpit.
Chapter 3: Locations Trolling Motor Push-To-Reset Circuit Breakers (2) - (184 Only): • Located on the port aft side of the cockpit, under the aft cockpit bench.
160, 180, & 184 • Owner’s Manual Supplement Chapter 4: Propulsion & Related Systems Engine Read the engine operation and maintenance manuals before starting or doing any maintenance on the engine. Fuel System ! WARNING! FIRE, EXPLOSION AND OPEN FLAME HAZARD! • It is very important that the fuel system be inspected thoroughly the first time it is filled and at each subsequent filling.
Chapter 4: Propulsion & Related Systems Fuel Fill & Vent • The fuel fill fitting is marked "Gas". • If you have problems filling the fuel tank, see if the fuel fill hose or fuel tank vent hose is kinked or collapsed. • If there are no visible signs of a problem, contact your local dealer. 160, 180, & 184 • Owner’s Manual Supplement 160 FUEL SYSTEM FUEL LINE FUEL TANK VENT HOSE Fuel Filters • The fuel pickup tube, located inside the fuel tank, is equipped with a fine mesh screen filter.
160, 180, & 184 • Owner’s Manual Supplement Chapter 5: Controls & Gauges Steering • This boat features a rack-and-pinion cable steering system. • Boat steering is not self centering. • Refer to the engine manual for more steering system details. Shift/Throttle Control ! WARNING! LOSS OF CONTROL HAZARD! Improper maintenance of shift/throttle hardware may cause a sudden loss of control! • Read all of the information about the shift/throttle control in the Sport Boat Owner’s Manual.
Chapter 5: Controls & Gauges 160, 180, & 184 • Owner’s Manual Supplement Gauges Cleaning Gauges ! CAUTION PRODUCT or PROPERTY DAMAGE HAZARD! • Use only mild soap and water to clean the gauge lenses and bezels. • Use of other cleaners, including common window cleaning solutions, may cause the lenses to crack. • Lenses cracked in this manner will NOT be covered by our warranty. Gauge Fogging • Moisture may occasionally find its way into the gauges causing lens fogging.
160, 180, & 184 • Owner’s Manual Supplement Chapter 6: Plumbing Bilge Pump NOTICE Discharge of oil, oil waste or fuel into navigable waters is prohibited by law. Violators are subject to legal action by the local authorities. • Your boat is equipped with a bilge pump for pumping water out of the bilge. • The bilge pump is controlled by a switch at the helm. Bilge Pump Testing • The bilge pump is vital to the safety of your boat. • Test the bilge pump often to make sure it is working properly.
Chapter 6: Plumbing 160, 180, & 184 • Owner’s Manual Supplement Drain Systems Deck Drains • Water on the deck is drained overboard through the deck drains. • Keep the deck drains free of debris. Seawater System (184 Only) Seacock ! CAUTION SYSTEM DAMAGE HAZARD! • Before using the seawater intake system, make sure that the system’s seacock is in the Open position before the system is started and keep the seacock Open until the system is shut Off.
160, 180, & 184 • Owner’s Manual Supplement Chapter 6: Plumbing Livewell System (184 Only) WARNING! ! FLOODING & SWAMPING HAZARD! • NEVER leave the boat unattended while the livewell system is running. • Any leak or break in this system may allow large amounts of water to flood the bilge, which could swamp the battery(s), and even sink the boat. • ALWAYS Close the intake seacock when you are done using the livewell system.
160, 180, & 184 • Owner’s Manual Supplement Chapter 7: Deck Equipment Cleats and Tow Eyes ! WARNING! PERSONAL INJURY and/or PRODUCT or PROPERTY DAMAGE HAZARD! NEVER lift the boat using the bow and stern eyes or the cleats. Carefully read the section on towing in the Sport Boat Owner’s Manual before: • Towing anything behind the boat. • Being towed by another vessel.
160, 180, & 184 • Owner’s Manual Supplement Chapter 7: Deck Equipment Ski Pylon (If Equipped) ! WARNING! When the ski pylon is in use, all passengers must sit forward of the ski pylon and keep their hands well clear of the pylon and rope. Failure to do so may result in injury or death. Before using the ski pylon, read the "Waterski Safety Guidelines" pamphlet.
Chapter 7: Deck Equipment 160, 180, & 184 • Owner’s Manual Supplement Canvas (If Equipped) CAUTION ! PRODUCT or PROPERTY DAMAGE HAZARD! Take down and securely stow ALL canvas before transporting your boat by road. 160 Bimini Top (If Equipped) 1. 2. 3. • • Insert the end eyes of the main bow (A) into the middle deck hinges (B) and insert the securing pins. Unfold the canvas and insert the end eyes of the forward braces (C) into the forward deck hinges (D) and insert the securing pins.
160, 180, & 184 • Owner’s Manual Supplement Chapter 7: Deck Equipment 180 Bimini Top (If Equipped) 1. 2. 3. • • Slide the windshield hinges of the main bow (A) over the aft pre-drilled holes (B) in the side windshield frames and insert the securing pins. Unfold the canvas and slide the windshield hinges of the forward braces (C) over the forward pre-drilled holes (D) in the side windshield frames and insert the securing pins.
Chapter 7: Deck Equipment 160, 180, & 184 • Owner’s Manual Supplement 184 Bimini Top (If Equipped 1. 2. 3. • • Insert the end eyes of the main bow (A) into the middle deck hinges (B) and insert the securing pins. Unfold the canvas and insert the end eyes of the forward braces (C) into the forward deck hinges (D) and insert the securing pins. Insert the end eyes of the aft braces (E) into the aft deck hinges (F) and insert the securing pins. The jaw slides (G) should not need to be adjusted.
160, 180, & 184 • Owner’s Manual Supplement Chapter 7: Deck Equipment Canvas Care (see also, ‘Clear Vinyl Care’ on next page) • After each use, especially in saltwater, rinse the canvas with cold freshwater. • Before stowing, let the canvas air dry completely. • The canvas can be rolled or folded for stowage. Cleaning Canvas ! CAUTION Never use detergents when washing the canvas. Detergents can destroy the water repellency, and mildew/UV resistant finish of your canvas.
Chapter 7: Deck Equipment 160, 180, & 184 • Owner’s Manual Supplement Clear Vinyl Care • • • • • ! CAUTION NEVER store the clear vinyl pieces wet, as this will cause a milky film to develop. NEVER fold or crease the clear vinyl pieces as cracking will occur. Clear vinyl is not intended for use when the boat is in storage or being moored. Clear vinyl does not hold up well against ultraviolet rays. Under direct sunlight conditions, do NOT let the clear vinyl touch the framework.
160, 180, & 184 • Owner’s Manual Supplement Chapter 8: Entertainment System Audio System (If Equipped) NOTICE AM radio reception may be impaired anytime the engine is running. Read the instruction manual for your boat’s audio system before using.
160, 180, & 184 • Owner’s Manual Supplement Chapter 9: Convertible Seats Sleeper Seats (180 Only) • The sleeper seats can be adjusted fore and aft in the upright, operating position. • The seat bottoms adjust into backrests when the seats are in the lounge position. Operating Positions To slide the seat forward: 1. Lift the forward seat at point (A). 2. Push down on the forward seat at point (B) and pull the seat forward. 3. Lock the forward seat into the desired position by pushing down at point (A). 4.
160, 180, & 184 • Owner’s Manual Supplement Chapter 9: Convertible Seats Removable Fishing Seat (184 Only) ! DANGER! DANGER PERSONAL SAFETY HAZARD! • Do NOT allow anyone to ride on parts of the boat not designated for such use. • Sitting on the fishing seat while underway is especially hazardous and WILL cause personal injury or death. Remove and stow the fishing seat in a safe and secure area before getting under way or trailering your boat.
160, 180, & 184 • Owner’s Manual Supplement Chapter 10: Lights Care and Maintenance All of the lights installed on your boat are of top quality, but you should be aware that failure may periodically occur for a variety of reasons: 1. 2. 3. 4. There may be a blown fuse - replace the fuse. The bulb may be burned out - carry spare bulbs for replacement. A wire may be damaged or may have come loose - repair as required.
160, 180, & 184 • Owner’s Manual Supplement Chapter 11: Electrical System ! DANGER! EXTREME FIRE, SHOCK & EXPLOSION HAZARD! • To minimize the risks of fire and explosion, NEVER install knife switches or other arcing devices in the fuel compartments. • NEVER substitute automotive parts for marine parts. Electrical, ignition and fuel system parts were designed and manufactured to comply with rules and regulations that minimize risks of fire and explosion.
Chapter 11: Electrical System 160, 180, & 184 • Owner’s Manual Supplement 12-Volt DC System Battery The battery supplies electricity for lights, 12-Volt accessories, and engine and starting. The Electrical section of Chapter 8, in the Sport Boat Owner’s Manual, provides battery care and maintenance instructions. Fuses and Circuit Breakers • Push-to reset circuit breakers for main accessory power are at the helm • Some equipment may have secondary fuse protection at the unit, or at the battery.
160, 180, & 184 • Owner’s Manual Supplement Chapter 11: Electrical System Electrical Routings 160 Deck Electrical Harnesses NOTE: VIEW IS UNDERSIDE OF DECK ENGINE PLUG ALL-ROUND LIGHT SOCKET BILGE PLUG SHIFTER & KILL SWITCH HORN BATTERY DASH PLUGS BOW LIGHT 39
Chapter 11: Electrical System 160, 180, & 184 • Owner’s Manual Supplement 180 Deck Electrical Harnesses NOTE: VIEW IS UNDERSIDE OF DECK ENGINE PLUG BILGE PLUG ALL-ROUND LIGHT SOCKET BATTERY(S) SHIFTER & KILL SWITCH 12-VOLT OUTLET DASH PLUGS HORN PORT SPEAKER STEREO, MP3 JACK & 12-VOLT OUTLET STARBOARD SPEAKER 40 BOW LIGHT
160, 180, & 184 • Owner’s Manual Supplement Chapter 11: Electrical System 184 Deck Electrical Harnesses NOTE: VIEW IS UNDERSIDE OF DECK ENGINE PLUG HULL CONNECTORS GROUND BAR TROLLING MOTOR PLUGS ALL-ROUND LIGHT SOCKET BATTERY SHIFTER & KILL SWITCH 12-VOLT OUTLET DASH PLUGS TROLLING MOTOR PUSH-TO-RESET CIRCUIT BREAKERS HORN TROLLING MOTOR HARNESS STEREO, MP3 JACK & 12-VOLT OUTLET TROLLING MOTOR PLUGS BOW LIGHT SOCKET 41
Chapter 11: Electrical System 160, 180, & 184 • Owner’s Manual Supplement 160 Hull Electrical Harness DECK PLUG BILGE PUMP FUEL TANK SENDER 180 & 184 Hull Electrical Harness DECK PLUG BILGE PUMP FUEL TANK SENDER LIVEWELL PUMP (184 ONLY) 42
160, 180, & 184 • Owner’s Manual Supplement Chapter 11: Electrical System Wiring Diagrams 160 & 180 Engine Electrical System 43
Chapter 11: Electrical System 184 Engine Electrical System 44 160, 180, & 184 • Owner’s Manual Supplement
160, 180, & 184 • Owner’s Manual Supplement Chapter 11: Electrical System Trolling Motor Harness (184 Only) 45
160, 180, & 184 • Owner’s Manual Supplement Important Records Selling Dealer Key Numbers Name Of Dealership Ignition Other Address Electronics Phone/FAX/E-mail Manufacturer Model Name/Number Sales Manager Serial Number Service Manager Manufacturer Model Name/Number Engine Serial Number Manufacturer Model Name/Number Engine Serial Number Oil Type/SAE Quarts per Engine Manufacturer Filter Type Propeller Model Name/Number Serial Number Manufacturer Model Name/Number Serial Number Manufa
160, 180, 184 • Owner’s Manual Supplement Float Plan Before going boating, fill out a copy of this float plan (or similar) and leave it with a reliable person whom you can depend on to contact the Coast Guard or other rescue organization, if you do not return as scheduled.
Float Plan 160, 180, & 184 • Owner’s Manual Supplement Survival Equipment Trip Expectations Marine Radio (Yes/No) Type Frequencies Number of PFDs Flares (Yes/No) Mirror (yes or no) Smoke Signals (Yes/No) Flashlight (Yes/No) Food (Yes/No) Departing From Departure Date Departure Time Stopover 1 Water (Yes/No) Anchor (Yes/No) Raft/Dinghy (Yes/No) Arrive No Later Than: Date Paddles (Yes/No) EPIRB (Yes/No) Other Other Other Other Arrive No Later Than: Time Stopover 2 Arrive No Later Th
Owner’s Notes
Owner’s Notes
Owner’s Notes
Owner’s Notes
Part Number 1787653 Bayliner • P.O.
