Port Engine Serial Number: Stbd. Engine Serial Number: Hull Identification Number: Hull Identification Number The Hull Identification Number (HIN) is located on the starboard side of the transom. Be sure to record the HIN (and the engine serial numbers) in the space provided above. Please refer to the HIN for any correspondence or orders. HIN LOCATION © 2001-2002 Bayliner Technical Publications. All rights reserved.
CONTENTS CHAPTER 1: ABOUT THIS MANUAL 1 1 1 1 2 2 Dealer Service Boating Experience Engines/Accessories Guidelines Qualified Maintenance Structural Limitations Special Care For Moored Boats 2 3 Carbon Monoxide (CO) 3 4 4 4 5 Sacrificial Anodes (Zincs) Safety Standards Hazard Warning Symbols 10 Lights 12 Navigation & Interior Lights 12 Spotlight 12 12 13 Engines 14 Engine Cooling System 14 15 Exhaust System Engine Room Ventilation System Oil Change System (Option) Fire Extinguishing System (Opti
APPENDIX A: ELECTRICAL ROUTINGS 38 38 39 39 40 40 Deck Harness Port Deck Harness Starboard Windlass Harness Bonding Harness Routing Forward Bilge Harness Routing Forward Bilge Harness Routing APPENDIX B: WIRING SCHEMATICS 41 42 43 44 45 Engine and Helm Control Wiring Diagram DC-Distribution System-Command Bridge Wiring Diagram DC-Distribution System-Pilot House Wiring Diagram DC-Auxiliaries and Battery Wiring Diagram 120-Volt AC Wiring Diagram APPENDIX C: EXPRESS LIMITED WARRANTY
1 CHAPTER 1: ABOUT THIS MANUAL This Owner’s Manual Supplement was prepared to provide specific information about your yacht. Please study this supplement and the Owner’s Manual carefully, paying particular attention to Appendix C: LIMITED WARRANTY. Keep this supplement on your yacht in a secure, accessible place. Dealer Service Make certain that you receive a full explanation of all systems from the selling dealer before taking delivery of your yacht. Your selling dealer is your key to service.
2 CHAPTER 1: ABOUT THIS MANUAL Structural Limitations The command bridge, transom platform and bow platform are designed to be lightweight for proper boat balance. The load limit for these platforms and the command bridge is 30 pounds per square foot, evenly distributed. Special Care For Moored Boats If moored in saltwater or fresh water, your boat will collect marine growth on its hull bottom. This will detract from the boat’s beauty, greatly affect its performance and may damage the gelcoat.
CHAPTER 1: ABOUT THIS MANUAL 3 Carbon Monoxide (CO) DAN GER! ! CARBON MONOXIDE POISONING HAZARD! Carbon monoxide gas (CO) is colorless, odorless, and extremely dangerous. All engines, generators, and fuel burning DANGER appliances produce CO as exhaust. Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH. Signs of CO poisoning include headache, nausea, dizziness, and drowsiness. CO poisoning causes a significant number of boating deaths each year.
4 CHAPTER 1: ABOUT THIS MANUAL Carbon Monoxide Alarm System Your boat may feature a carbon monoxide (CO) alarm system. DO NOT DISCONNECT THE ALARM SYSTEM. Read and understand the manufacturer’s instructions for your CO alarm system. If you did not receive an instruction manual, call (800) 383-0269 and one will be mailed to you. If your yacht is not equipped with a carbon monoxide alarm, consider purchasing one from your dealer or marine supply store. MARINE TECHNOLOGIES INC.
CHAPTER 1: ABOUT THIS MANUAL 5 Hazard Warning Symbols The hazard warning symbols shown below are used throughout this Supplement to call attention to potentially dangerous situations which could lead to either personal injury or product damage. We urge you to read these warnings and the ISO symbols listed in Appendix B carefully. Follow all safety recommendations. ! DANG ER! This symbol alerts you to immediate hazards which WILL cause severe personal injury or death if the warning is ignored.
6 CHAPTER 2: FEATURES / SYSTEMS Overall Length Bridge Clearance Beam Draft Fuel Tank Capacity (gal) Water Tank Capacity (gal) Holding Tank Capacity (gal) 35' 0" 14' 1" 11' 8" 3' 2" 224 92 30 Layout View Lower Helm Option 3488 Motoryacht • Owner’s Manual Supplement
CHAPTER 2: FEATURES / SYSTEMS 7 Lifting Sling NOTE: Lifting sling positions shown here are typical for port and starboard sides. LABELS 142" 49" ! CAUTIO N! PRODUCT OR PROPERTY DAMAGE HAZARD! • When lifting any boat always use a spreader bar. The spreader bar must be equal to the width of the boat at the lifting point. • Secure the slings to one another to prevent the forward sling from sliding up along the forefoot of the yacht.
8 CHAPTER 2: FEATURES / SYSTEMS Hull Exterior Hardware COCKPIT DRAIN FUEL TANK VENT COMMAND BRIDGE DRAIN GALLEY SINK DRAIN PORTLIGHTS WATER TANK VENT LOCKER DRAIN STARBOARD HULLSIDE STERN THRUSTER AIR/COND DISCHARGE (OPTION) BOW THRUSTER EXHAUST OUTLET FWD BILGE PUMPS OVERBOARDS SHOWER SUMP PUMP MARINE HEAD HOLDING TANK VENT COMMAND FUEL TANK BRIDGE VENT DRAIN COCKPIT DRAIN AFT BILGE PUMPS PORT HULLSIDE HEAD SINK DRAIN HOT WATER TANK DRAIN AIR/COND PAN DRAIN (OPTION) CITY WATER INLET
CHAPTER 2: FEATURES / SYSTEMS 9 Deck Equipment Deck Fill & Pump-out Locations NOTE: Waste tank dockside pump out (not shown) is located on the port side of the deck. FUEL FILL FITTINGS FRESH WATER FILL Windshield Wipers • Wiper blades must be replaced when they become worn or deteriorate due to weathering. Replace wiper blades using 28” blade refills. Instructions for replacing the wiper blades can usually be found on the blade replacement package.
10 CHAPTER 2: FEATURES / SYSTEMS Instruments Helm Layout ENGINE SYNCHRONIZER GAUGE TACHOMETER NOTE: helm switch panels may contain inactive switches for control of accessories that are not installed on your yacht.
CHAPTER 2: FEATURES / SYSTEMS 11 Navigation & Communication Equipment The owner’s packet contains operation manuals for all navigation & communication equipment installed on your yacht. Thoroughly read and understand these manuals before using these systems for the first time and observe the following: Depth Finder Your motoryacht features a depth finder (depth sounder) at the helm station. The depth finder provides you with measurements of water depth beneath the boat.
12 CHAPTER 2: FEATURES / SYSTEMS Lights Navigation & Interior Lights Read the navigation section of the Owner’s Manual and make sure that you understand navigation light usage. The navigation and interior lights supplied with your yacht are of top quality, but you should be aware that failure may sometimes occur for a variety of reasons: • There may be a tripped circuit breaker. (Check the push-to-reset breakers at the upper helm). • The bulb may be burned out (Carry spare bulbs for replacement).
CHAPTER 2: FEATURES / SYSTEMS 13 Appliances The owner’s packet includes operating and maintenance manuals for all appliances installed in your yacht. Carefully read and understand these manuals before attempting to operate or perform maintenance on any appliance. Appliances operate on 120v AC power, which may be supplied from shore power, optional generator power or optional inverter power. There may not be sufficient generator or inverter power to operate all AC appliances at the same time.
14 CHAPTER 2: FEATURES / SYSTEMS Engines The owner’s packet contains detailed engine operation and maintenance manuals. Read and understand these manuals before using or working on the engines. Engine Cooling System ENGINE COOLING SYSTEM ROUTING (TYPICAL) The engine cooling system circulates raw water around components and also uses a freshwater heat exchanger on the engine to reduce engine temperature.
CHAPTER 2: FEATURES / SYSTEMS 15 Engine Room Ventilation System The bilge blowers remove fumes from the engine room and draw fresh air into the compartment through the deck vents. To ensure fresh air circulation, use the bilge blowers for at least four minutes before starting the engines or optional generator and while operating the yacht below cruising speed. ! WAR NING! Use of the blower system is not a guarantee that explosive fumes have been removed. If you smell any fuel, do not start the engines.
16 CHAPTER 2: FEATURES / SYSTEMS Fuel System Carefully read the fuel section of both the Owner’s Manual and the engine operation manual, paying special attention to the subject of fuel recommendations. These manuals can be found in your yacht’s owner’s packet. WAR NING! ! FIRE, EXPLOSION AND OPEN FLAME HAZARD! • It is very important that the fuel system be inspected thoroughly the first time it is filled and at each subsequent filling.
CHAPTER 2: FEATURES / SYSTEMS 17 Fuel Transfer Pump (Option) The optional fuel transfer pump is used to pump fuel from one tank to another. The fuel transfer pump switch is located at the upper helm station. ! CAU TIO N! ENVIRONMENTAL HAZARD! NEVER transfer fuel into a full (or nearly full) fuel tank. Fuel transferred into a full tank may spill overboard through the tank venting system.
18 CHAPTER 2: FEATURES / SYSTEMS Controls Steering & Shift/Throttle System Your yacht is equipped with a manual hydraulic steering system.This system will operate differently from a car’s power steering system. • A rhythmic pulsing when turning the wheel is a characteristic of the pump and is not a malfunction. Also, when coming off a hard-over position, resistances may be felt, followed by a distinct sound. This is a normal situation resulting from the release of the system’s check valve.
CHAPTER 2: FEATURES / SYSTEMS 19 • The trim tab hydraulic fluid reservoir is located in the aft machinery compartment. The fluid level must be checked periodically (at least once a year) and refilled as necessary. ! WAR NING! LOSS OF CONTROL HAZARD! Improper use of trim tabs will cause loss of control! • Do not allow anyone unfamiliar with trim tabs to operate them. • Do not use trim tabs in a following sea as they will cause broaching or other unsafe handling characteristics.
20 CHAPTER 2: FEATURES / SYSTEMS Bilge Pump Systems Your yacht is equipped with six impeller-type bilge pumps which are used to pump water out of the bilge. Bilge pumps are controlled by automatic bilge pump float switches (autofloat switches) and/or switches on the dash panel. Bilge Pump Testing Bilge pumps are critical to the safety of your boat. Check the bilge pumps often to make sure that they are working properly. Test each pump individually. To test each bilge pump: 1. 2.
CHAPTER 2: FEATURES / SYSTEMS 21 Bilge Pump Locations FWD BILGE PUMPS ACCESS THROUGH STAIR CUTOUT FWD-MID BILGE PUMPS ACCESS THROUGH SALON FLOOR CUTOUT (UNDER LADDER PLATFORM) FWD BILGE PUMPS FWD-MID BILGE PUMPS AFT-MID BILGE PUMP ACCESS THROUGH SALON FLOOR CUTOUT AFT-MID BILGE PUMP AFT BILGE PUMP AFT BILGE PUMP ACCESS THROUGH AFT MACHINERY COMPARTMENT HATCH 3488 Motoryacht • Owner’s Manual Supplement
22 CHAPTER 2: FEATURES / SYSTEMS Freshwater System The water tank fill fitting is located on the port side deck (see Deck Fill & Pump-out Locations). The city water inlet is located on the port side of transom. A pressure accumulator tank is installed in the freshwater system. The pressure accumulator tank assists the pressure pump by reducing on/off cycling and distributing an even flow of water.
CHAPTER 2: FEATURES / SYSTEMS 23 Water Heater Your yacht is equipped with a 11 gallon water heater. There is a push to reset circuit breaker on the unit in addition Please read the manufacturer’s instruction manual supplied in your yacht’s owner’s packet and observe the following warnings: ! WAR NING! SCALDING HAZARD! Water heated by the water heater can reach temperatures high enough to scald the skin.
24 CHAPTER 2: FEATURES / SYSTEMS Hot & Cold Water Routing DETAIL VIEW SHOWER HEAD SHOWER MIXER VALVE TO HEAD SINK FAUCET CITY WATER INLET WATER HEATER WATER PUMP FRESH WATER TANK GALLEY FAUCET TRANSOM SHOWER COLD WATER ROUTING DETAIL VIEW SHOWER MIXER VALVE TO HEAD SINK FAUCET WATER HEATER FRESH WATER TANK GALLEY FAUCET TRANSOM SHOWER HOT WATER ROUTING 3488 Motoryacht • Owner’s Manual Supplement
CHAPTER 2: FEATURES / SYSTEMS 25 Gray Water Drain System • Gray water (water from sinks and showers) above the waterline is gravity drained overboard, while gray water below the waterline is drained into a holding tank. • When gray water in the holding tank reaches a predetermined level, the tank’s float switch automatically turns on the sump pump to pump the gray water overboard.
26 CHAPTER 2: FEATURES / SYSTEMS Seawater Systems Seawater Strainers Seawater strainers are used in water pickup systems to filter incoming seawater. The seawater strainers, located in the engine room and generator compartment, should be checked regularly for leaks and/or debris. The typical layout is one strainer for each of the following: Engine, optional raw water washdown (on washdown system’s pump), optional generator, and optional air conditioning/heating systems.
CHAPTER 2: FEATURES / SYSTEMS 27 Air Conditioner & Heater (Option) Your yacht may be equipped with an optional air conditioning (AIR/COND) and/or heating system. • Before using the air conditioning and heating unit, make sure the breakers on the AC panel are activated. • Make sure the air conditioning system’s seacock is open before using the air conditioning/heating system. The seacock must remain open anytime the air conditioner/heater is in use.
28 CHAPTER 2: FEATURES / SYSTEMS Air Conditioning Control Panel Locations: AIR/COND CONTROL PANEL LOCATIONS PORT AFT SALON PORT AFT V-BERTH AIR/COND CONTROL PANEL AIR/COND CONTROL PANEL Electric Heaters (Option) Your yacht may be equipped with optional electric cabin heaters. Operating instructions for this system can be found in the manufacturer’s instruction manual included in your yacht’s owner’s packet. • Before using the electric heaters, make sure the breakers on the AC panel are turned on.
CHAPTER 2: FEATURES / SYSTEMS 29 Marine Head System with Holding Tank Each head (toilet) comes with its own instruction manual that is included in your owner’s packet. Read the head manual thoroughly before operating your standard manual flush head system or optional electric flush head system or optional vacuum flush head system and refer to it for winterizing recommendations. • The marine head system installed on your yacht is designed so that waste from each head is flushed into the holding tank.
30 CHAPTER 2: FEATURES / SYSTEMS Waste System Routing (Vacuflush Option) VACUFLUSH OPTION ROUTING AFT VENT HOLDING TANK PUMP OUT TO WASTE TANK HOLDING TANK MASCERATOR MASCERATOR OVERBOARD DISCHARGE SEACOCK VACUUM PUMP Vacuum System (Option) Your yacht features an optional built-in vacuum system. The vacuum hose receptacles are conveniently located on the port side of the stairs leading down to the berths and inside the utility room. The dust collection bag is in the main unit in the utility room.
CHAPTER 2: FEATURES / SYSTEMS 31 Electrical System Read and understand this chapter and the electrical section of the Owner’s Manual. Electrical routing drawings are provided in Appendix A of this manual; wiring schematics in Appendix B. ! • • • • • DANGER! EXTREME FIRE, SHOCK & EXPLOSION HAZARD! To minimize the risks of fire and explosion, never install knife switches or other arcing devices in the fuel compartments. Never substitute automotive parts for marine parts.
32 CHAPTER 2: FEATURES / SYSTEMS 12-Volt DC System Fuses and Circuit Breakers Circuit breakers for main accessory power are located in the AC/DC cabinet (port side of salon). Additional circuit breakers are located on the starboard side of the upper helm station. Some equipment, such as depth finders and shower pumps may have secondary fuse protection at the unit. Bilge pump and windlass circuit breakers are located with the main battery switches in the salon floor.
CHAPTER 2: FEATURES / SYSTEMS 33 The batteries supply electricity for lights, engine and generator starting, as well as power to turn on accessories. Remove the battery caps and check the electrolyte level every 30 days or more frequently in hot weather. Add distilled water to the cells if necessary. Corroded battery terminals can be cleaned with baking soda and water. After cleaning the terminals, coat them with a light film of battery terminal lubricant and tighten all battery connections.
34 CHAPTER 2: FEATURES / SYSTEMS Shore Power The shore power receptacles are located on the aft cockpit transom. • Some dockside installations may not be rated for 30 or 50 amps. You may need to purchase lower amp adapters. Whenever a lower amp adapter is used there will be a corresponding drop in supplied power from the dockside system.
CHAPTER 2: FEATURES / SYSTEMS ! 35 WAR NING! SHOCK & ELECTRICAL SYSTEM DAMAGE HAZARD! • You must monitor the polarity indicator lights every time you connect to shore power. • When connecting to shore power and you encounter reversed polarity light (red colored), do not energize the main breaker switches. Instead, immediately disconnect the shore power cord (always from the dockside receptacle first) and notify marina management.
36 CHAPTER 2: FEATURES / SYSTEMS Generator Power (Option) Your yacht may be equipped with an optional generator. The generator is located in the aft machinery compartment. Access to the generator compartment is through the aft cockpit hatches. Prior to initially operating your optional generator read the generator operation manual for pre-start checks and break-in procedures. The manuals are included in your yacht’s owner’s packet.
CHAPTER 2: FEATURES / SYSTEMS 37 Starting generator: 1. 2. 3. 4. 5. 6. Open the generator’s seacock valve before starting the generator. Keep the seacock valve open while the generator is running. Run the bilge blowers for a minimum of four minutes before starting the generator. Leave the blowers on while the generator is running unless your yacht is up to cruising speed. Make sure the generator’s battery switch, located on the main battery switch panel in the salon floor, is turned on.
38 APPENDIX A: ELECTRICAL ROUTINGS Deck Harness Port FUEL FILL NOTE: VIEW IS OF THE UNDERSIDE OF THE FORWARD DECK FUEL TANK SALON LIGHT SWITCH DC PANEL SALON CO MONITOR WIPER MOTORS HEAD OVERHEAD LIGHTS READER LIGHTS WINDLASS RELAY SPEAKER WINDLASS DECK SWITCHES SALON VALANCE LIGHT HARNESS PLUG LIGHTS HARNESS PLUG V-BERTH CO MONITOR MID BERTH CO MONITOR Deck Harness Starboard NOTE: VIEW IS OF THE UNDERSIDE OF THE FORWARD DECK AFT BILGE PLUG AFT BILGE BUSSBAR MID BERTH V-BERTH LIGHT LOWER HELM
APPENDIX A: ELECTRICAL ROUTINGS 39 Windlass Harness NOTE: VIEW IS OF THE UNDERSIDE OF THE DECK CONTROL AT HELM WINDLASS Bonding Harness Routing GENERATOR FUEL FILTER PORT FUEL FILTER PORT SHAFT PORT PORT ENGINE HEAD ENGINE PICKUP OVERBOARD PORT ENGINE PICKUP HEAD PICK UP PORT STRUT PORT RUDDER BUSS BAR ZINC BOW THRUSTER STERN THRUSTER RAW WATER WASH DOWN PICK UP STBD RUDDER STBD STRUT STBD ENGINE PICK UP STBD STBD AIR/COND SHAFT ENGINE STRAINER STBD FUEL FILTER GENERATOR AFT AIR/COND PICK U
40 APPENDIX A: ELECTRICAL ROUTINGS Forward Bilge Harness Routing FRESH WATER PUMP UTILITY ROOM LIGHT SALON LINER PLUG WATER TANK SENDER AFT FWD BILGE PUMP SHOWER SUMP RAW WATER OPTION Forward Bilge Harness Routing OIL CHANGE PUMP RUDDER REFERENCE AFT BILGE PUMP AFT FLOAT SWITCH TRIM TAB PUMP AUTO PILOT PUMP AFT GENERATOR 3488 Motoryacht • Owner’s Manual Supplement TO HARNESS PLUG
41 APPENDIX B: WIRING SCHEMATICS Engine and Helm Control Wiring Diagram 3488 Motoryacht • Owner’s Manual Supplement
42 APPENDIX B: WIRING SCHEMATICS DC-Distribution System-Command Bridge Wiring Diagram 3488 Motoryacht • Owner’s Manual Supplement
APPENDIX B: WIRING SCHEMATICS 43 DC-Distribution System-Pilot House Wiring Diagram 3488 Motoryacht • Owner’s Manual Supplement
44 APPENDIX B: WIRING SCHEMATICS DC-Auxiliaries and Battery Wiring Diagram 3488 Motoryacht • Owner’s Manual Supplement
APPENDIX B: WIRING SCHEMATICS 45 120-Volt AC Wiring Diagram 3488 Motoryacht • Owner’s Manual Supplement
46 APPENDIX C: EXPRESS LIMITED WARRANTY BAYLINER MARINE CORPORATION, EXPRESS LIMITED WARRANTY Limited Warranty for New 2001 or 2002 Model Year Motoryachts (3488, 3788, 3988, 4087, 4788, 5288 and 5788) Bayliner warrants to the first retail purchaser (“Owner”) of a new 2001 or 2002 Model Year Bayliner Motoryacht (3388, 3788, 3988, 4087, 4788, 5288 and 5788) purchased from an authorized dealer, operated under normal, noncommercial use, that the selling dealer will (or, in Bayliner’s discretion, it will): (1
Owner’s Notes
Owner’s Notes
Part Number 118000 Bayliner • P.O.