MODEL MODEL #KAB6 #KAB4 LP GAS COOKER OWNER’S MANUAL SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS GENERAL MAINTENANCE & STORAGE This Instruction Manual contains important information necessary for the proper assembly and safe use of this appliance. You must carefully read and follow all warnings and instructions in this manual before assembling and using this appliance.
CONTENTS Warnings & Dangers 1-7 Assembly Instructions 8 9 - 10 LP Gas Cylinder Specifications Regulator Hose Assembly 11 Connecting Regulator Hose Assembly to Cooker 11 Connecting Regulator Hose Assembly to LP Gas Cylinder 12 12 - 13 Gas Leak Testing Pre-Cooking Check List & Positioning the Cooker 14 Lighting Instructions 15 Burner Flame Check and How to Re-ignite Burner 16 Turning off Cooker and Disconnecting Hose 16 Operating Instructions How to Determine Proper Amount of Liquid for Boil
NOTE TO CONSUMER This LP Gas Cooker is a specialized high pressure gas appliance having far greater heat output than traditional kitchen stoves. It is referred to as cooker and appliance in this manual and on warning tags. Same as a kitchen stove, this cooker does not have automatic thermostat controls so must be attended and monitored at all times during use. This LP Gas Cooker is for OUTDOOR USE ONLY for boiling or steaming! Do not use a cooking vessel larger than 162-quart for boiling or steaming.
SAFETY PRECAUTIONS AND WARNINGS WARNING This cooker does not have automatic thermostat controls. Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death! ALWAYS operate in a open area a minimum of 10-ft from buildings, trees and overhangs. OUTDOOR USE ONLY! NEVER NEVER use on decks, boats or any combustible surface! HOT! use under any roof or overhang.
WARNING • This cooker is a high pressure gas appliance for OUTDOOR USE ONLY. • This cooker does not have automatic thermostat controls so must be attended and monitored at all times during use. • This cooker is designed to be used with very large stockpots up to 162-qt capacity for boiling or steaming. Extreme CAUTION must be used. • Do not use this cooker for deep frying in any size cooking vessel.
DANGER IF FIRE OCCURS If a fire occurs OUTSIDE THE POT follow these steps. • Turn off the gas supply if possible. • Call the local Fire Department if property damage is possible. • Attempt to extinguish using a chemical fire extinguisher specified. A Type BC or ABC dry chemical fire extinguisher may in some cases contain the fire. WARNING A. DO NOT store a spare LP cylinder under or near a gas cooker appliance. B. Never fill the cylinder beyond 80% full. C.
WARNING 30 PSI REGULATOR HOSE ASSEMBLY • The pressure regulator hose assembly supplied with this appliance must be used. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being put into M5HPR30 operation. Only use replacement regulator hose assembly #M5HPR30. This part can be obtained by contacting Barbour International, Inc. at 1-800-864-6194.
WARNING LP GAS CYLINDER - CONTINUED • The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling, CSA B149.2, or the Standard for Recreational Vehciles, ANSI A119.2/NFPA 1192 and the Recreational Vehicle Code, CSA z240 RV Series.
WARNING GENERAL OPERATING - CONTINUED • Use caution when walking or standing near cooker as splattered liquids may have created a slick surface. Do not walk between cooker and propane tank as this creates a trip hazard. Tripping over the hose could overturn the cooker or knock cooking vessel of hot liquid from cooker causing severe burns. • Avoid bumping of or impact with the appliance to prevent spillage or splashing of hot cooking liquid which can cause severe burns.
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR COOKER. Inspect contents in the box to ensure all parts are included and undamaged. FOR MISSING PARTS OR ASSISTANCE, PLEASE CALL 1-800-864-6194 M-F 8am - 5pm CST. Proof of purchase will be required.
LP GAS CYLINDER SPECIFICATIONS DANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. WARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS COOKER) The LP (Liquid Propane) gas cylinder specifically designed to be used with this cooker must have a 20 lb (9.
WARNING • Turn off the cylinder valve when your cooker is not in use. • Handle the LP gas cylinder with care. • Always secure the LP gas cylinder in an upright position. • Never connect an unregulated LP gas cylinder to your cooker. • DO NOT expose LP gas cylinders to excessive heat or ignition sources. Cylinder Valve Store upright with Protective Cap CLOSED • DO NOT store a spare LP gas cylinder near your cooker.
REGULATOR HOSE ASSEMBLY Your cooker is equipped with a Type-1 connection device with the following features: Regulator Control Knob 1. The system will not allow gas flow from the cylinder until a positive connection to the cylinder valve has been made. NOTE: The cylinder valve must be turned off (clockwise) before any connection is made or removed. TYPE-1 Connector Coupling Nut For connection to LP Gas Cylinder For connection to Burner 2.
WARNING Insure the cylinder valve is CLOSED (valve turned clockwise) prior to connecting the LP gas cylinder to your cooker. Turn the regulator control knob counter-clockwise to properly close the regulator valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the regulator hose assembly, before connecting cylinder to cooker. Read and follow all warnings on the LP gas cylinder.
GAS LEAK TEST INSTRUCTIONS Note: The gas leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing. DO NOT use a flashlight to check for bubbbles. 1. Create a mixture of 50% water and 50% liquid dishwashing soap. 2. Turn the gas cylinder valve to the OFF position (clockwise). Then turn regulator control knob to OFF position (counter-clockwise). 3. To turn ON the fuel supply, turn the cylinder valve knob one turn counter-clockwise.
PRE-COOKING CHECK LIST WARNING DO NOT operate this cooker until you have read and understand ALL of the warnings and instructions in this manual. Property damage, bodily harm, severe burns and death could result from failure to follow these safety steps. These steps should be performed after the cooker has been assembled, stored, moved, cleaned, or repaired. 1. Insure that the cooker is properly assembled and connected to propane cylinder. 2.
LIGHTING INSTRUCTIONS WARNING DO NOT stand with head, body or arms over the cooker when lighting. Loose clothing and hair can catch fire. Follow the instructions exactly. Read and follow all warnings and instructions in this manual before using your cooker. 1. Make sure the regulator control knob and cylinder valve are in the OFF positions. 2. Turn ON the fuel supply by S-L-O-W-L-Y rotating the cylinder valve counter-clockwise one full turn.
BURNER FLAME CHECK ORANGE Adjust flame height using regulator control knob. Rotate air control shutter BURNER BLUE FLAME to achieve mostly blue flame. The air control shutter mounted on the front of burner helps to control the amount of air that mixes with the LP gas. A blue flame with little or no yellow flame indicates a proper air/gas mixture and provides the best heat. Adjust the air control shutter until CORRECT INCORRECT the desired flame is achieved.
OPERATING INSTRUCTIONS WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. • DO NOT use a cooking vessel larger than 162-quart for boiling. DO NOT use a cooking vessel smaller than 14" diameter on this cooker. • DO NOT use this cooker for frying with oil/grease. • Determine what size cooking vessel to use and Proper Amount of Liquid for Cooking.
STEAMING WATER LEVEL DETERMINATION: CAUTION Never allow all water to evaporate completely when steaming as the heat from this cooker can melt a hole in the cooking vessel. Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpots) having perforated baskets that are elevated above the water level. Be certain your stockpot has a vented lid for steaming.
FOLLOW 3-MINUTE : 15-MINUTE BOILING RULE Boiling time varies with type of food being cooked. Seafood generally has the shortest boiling time. For superior cooking results, follow these simple steps: 1. Heat water to rolling boil. 2. Reduce cooker flame and carefully lower food basket into boiling water and cover the pot. 3. Increase cooker flame and cook until a rolling boil is achieved. 4. Leaving pot covered, reduce cooker flame and allow rolling boil to continue for 3-minutes. 5.
STEAMING INSTRUCTIONS Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpot) having perforated basket that is elevated above the water level. Be certain your stockpot has a vented lid for steaming. WARNING • Use an insulated mitt when lifting stockpot lid when steaming. Steam escaping through the lid vent under pressure is invisible and can cause severe burns. Use extreme caution when removing stockpot lid when steaming or boiling.
TROUBLE SHOOTING TIPS Sometimes the burner does not light or has a only a meager match flame. Other times, the flame blows out, burns yellow, or there is a flame inside the burner tube. These symptoms are common and easy to remedy. The following Trouble Shooting Tips cover most questions and problems associated with outdoor gas cooker appliances. Save this manual for future reference. 1. SYMPTOM: Burner lights but the flame remains very small and will not increase for heat-up and cooking.
TROUBLE SHOOTING GUIDE SYMPTOM CAUSE POSSIBLE SOLUTION Burner lights but the flame remains very small Repeated from page 21 Rapid gas flow from propane tank activates EXCESS FLOW safety device Repeat lighting instructions and be certain to S-L-O-W-L-Y open cylinder valve one full turn, then S-L-O-W-L-Y open regulator valve to light burner Burner will not light Repeated from page 21 Blockage in burner from spider webs, insects, dirt dobbers and debris Disconnect hose from burner.
GENERAL MAINTENANCE & STORAGE Intense heat from the cooker will burn away paint from parts of the frame and windscreen flashing. This is normal and will cause a slight 'odor' for a few minutes during the initial use. The exposed steel will rust. Occasional care must be taken to prolong the life of your cooker. 1. Store cooker in a dry place. Do not store outside exposed to weather. Storage of a gas cooker appliance indoors is permissible only if the cylinder is disconnected.
CARE & USE INSTRUCTIONS FOR COOKWARE Polished Aluminum Pots 1. It is recommended to season aluminum pots before use. Pour small amount of vegetable oil inside and spread it with a paper towel until the entire bottom and sides are coated. Let it stand for 10 minutes. Wash out the interior of the pot, it will be ready to use. DO NOT apply to flame during any of this process. CAUTION Empty aluminum pots will melt if placed on cooker over an open flame. 2. After cooking, let pans and lids cool gradually.
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