KDS-1 KDS-160 KDS-182 KDS-982 OUTDOOR USE ONLY OWNER’S MANUAL SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS GENERAL MAINTENANCE & STORAGE KEEP THIS MANUAL FOR FUTURE REFERENCE NOT FOR COMMERCIAL USE This Instruction Manual contains important information necessary for the proper assembly and safe use of the appliance. You must carefully read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and instructions when using the appliance.
SAFETY SYMBOLS WARNING DANGER Not following these instructions will most certainly result in fire or explosion which will cause property damage, personal injury, or death. Hazard or unsafe practices could result in severe property damages, personal injury, or death. CAUTION Hazard or unsafe practices possibly resulting in minor property damages, personal injury, or death. DANGER IF • • • • YOU SMELL GAS: Shut off gas to the appliance. Extinguish any open flame. Open Lid.
WARNING • Sober adult operation ONLY! Use of alcohol, prescription or nonprescription drugs may impair ability to properly assemble or safely operate appliance. • Do not use appliance for anything other than its intended purpose. • This appliance is for OUTDOOR USE ONLY, and shall not be used in a building, garage or any other enclosed area. • Minimum clearance for this appliance shall be at least 3 m/10 ft from any structure or combustible material.
Safety Precautions & Warnings Outdoor gas appliance does not have automatic thermostat controls and must be attended and monitored at all times during use.
ABOUT THIS PRODUCT This product is a specialized high pressure gas appliance having greater heat output than traditional kitchen stoves. It can be referred to as a “cooker” or “appliance” in this manual. The appliance is designed to work with a cooking vessel (pot) to steam or boil food. The appliance is only designed to work with an approved hose and regulator utilizing Liquid Propane gas for fuel.
ASSEMBLY INSTRUCTIONS Read all safety warnings and assembly instructions carefully before assembling or operating your cooker. Inspect contents in the box to ensure all parts are included and undamaged. For missing parts or assistance, please call 1-800-864 Monday through Friday 7:30 am to 4:30 pm CST. Proof of purchase will be required.
5.Attach Hose to Jet Tube – Insert end of hose into threaded hole at the bottom of the jet tube. Wrench tighten Assembled View Turn CLOCKWISE Wrench Tighten Orifice Hole 6. Connect Hose Valve Regulator (HVR) to LP Cylinder – Check that the LP cylinder is upright and the valve is closed by turning the knob as indicated on the top of the valve until fully closed.
LIQUID PROPANE (LP) CYLINDER This appliance is designed to only operate using Liquid Propane (LP) gas in a self-contained gas supply system (tank). Please follow these instructions for proper specifications and operation. DANGER CARBON MONOXIDE HAZARD This appliance can produce Carbon Monoxide, an odorless and poisonous gas. Never operate this appliance in a building or confined area where ventilation may be restricted. Using it in an enclosed space can kill you.
WARNING • Do not attempt to alter or disconnect the LP cylinder while the appliance is in use. • Do not move the LP cylinder while it is connected to the appliance. Always disconnect to move the appliance and/or tank. • This appliance is not designed to be connected to a Natural Gas Supply Line. • The hose and regulator assembly supplied with this appliance must be used. Approved replacement parts can be obtained from Barbour International, Inc.
WARNING WARNING WHEN TO PERFORM A LEAK TEST • After assembling your cooker and before lighting for the first time, even if purchased fully assembled. • Every time the LP gas cylinder is refilled or if any of the gas components are replaced. • Any time your cooker has been moved. • At least once per year or if your cooker has not been used for more than 60 days.
PLACEMENT OF COOKER DANGER • This appliance is portable and should not be installed into cabinetry or any other enclosed casing. Any placement or installation of the appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquified Petroleum Gases, ANSI/NFPA 58; or Natural Gas and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.
LIGHTING INSTRUCTIONS Follow these instructions for safe and proper lighting and re-lighting of the appliance. CAUTION Do not attempt to light this appliance without first folllowing the instructions in this manual for proper assembly, placement, and testing. WARNING • Do not stand with head, body or arms over the appliance when lighting. Loose hair and clothing can catch fire. • Do not light burner at air intake. 1. Make sure the LP cylinder valve is in the full OFF position.
BURNER FLAME CHECK The regulator valve controls the flame intensity. Practice adjusting the flame height to determine the ideal level. NOTE: the higher the flame intensity, the louder the jet sound. BURNER FLAME ORANGE BLUE CORRECT Blue flame with little or no yellow flame indicates a proper air/gas mixture and provides the best heat. INCORRECT CAUTION In sunlight or other bright light, the flame may not be visible. Always use caution around an open flame.
BOILING INSTRUCTIONS Use these instructions to determine maximum fill level for vessel without a maximum fill line: A. Place the food product on the holder. B. Place the food product and holder into the empty vessel. C. Fill vessel with water just until the food product is completely submerged. There must be a minimum of 8 cm/ 3 in between the water level and top of the vessel. D.
STEAMING INSTRUCTIONS Steaming typically works best with a basket that sits with the bottom approximately 2-3 inches above the bottom of the pot. 1. Pour 3 -4 inches of water into the pot. NOTE: When steaming, your food should not be submerged in the water. Do not overfill. CAUTION Heat up time will be fast, so have your food prepared before lighting the appliance. 2. Heat water to a boil. 3. Reduce cooker flame and carefully lower food basket into cooking vessel and cover the pot. 4.
MAINTENANCE & CARE Follow these simple steps to keep your appliance looking good and functioning properly for years. 1. Before each use of the appliance, light the cooker and let it run for 5-7 minutes. This initial fire will burn away the manufacturing oil and residue. It is normal to have smoke or slight odor. 2. Always turn OFF the gas supply and disconnect the hose and regulator from the LP cylinder to move or store. 3.
5. Always check the jet tube for any obstructions such as insects or insect nests in the burner. To remove burner obstructions, use a narrow bottle brush or stiff wire bent into a small hook to run up and down the length of the burner tube. Orifice Hole Jet Tube WARNING • Check and clean the appliance with every use. A clogged jet tube can lead to a fire beneath the appliance. • Do not obstruct the flow of combustion and ventilation air. 6.
TROUBLE-SHOOTING Symptom Burner will not light Burner is clean, but still will not light Yellow, sooty irregular flame Cooker lights, but flame is very small Contact Barbour International, Inc. customer service at 1-800-864-6194, or visit www.thebayou.com. Cause Possible Solution Obstruction in the jet tube Disconnect hose and regulator. Inspect and clean cooker. Part of appliance is damaged Inspect LP tank, cooker, and HVR assembly for damage. Contact Barbour International, Inc.
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