Owners manual

INSTALLATION INSTRUCTIONS
FOLLOW THESE INSTRUCTIONS CAREFULLY TO ENSURE CORRECT FITMENT AND OPERATION.
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
For any questions, email us: [e-mail]
INSTALLATION INSTRUCTIONS I PAGE 1
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1998-04 MUSTANG V6, GT & COBRA 300
LPH DIRECT REPLACEMENT
ELECTRIC FUEL PUMP KIT
Part# 1861, 1862 and 1863
I
WARNING
THIS ROTARY FUEL INJECTION
PUMP WILL NOT WORK ON
CARBURETED FUEL SYSTEMS.
IT IS FOR ELECTRONIC FUEL
INJECTION ONLY.
Special Tools Required:
• Hoist or end lift jack
• OSHA approved safety stands
• OSHA approved fuel transfer pump
• OSHA approved fuel storage containers
• Variety of mechanics hand tools
Install Time:
Approximately 3 hours
Difculty:
3 out of 5
    
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PRECAUTIONS FOR FUEL SYSTEM SERVICE
TO REDUCE THE RISK OF FIRE AND PERSONAL INJURY IT IS NECESSARY TO OBSERVE THE FOLLOWING PRECAUTIONS:
•PerformthisrepairONLYinaproperlyequippedservicefacility.
•Positionthevehicleinaclear,level,wellventilatedworkarea.
•Make sure there are no sources of spark or combustion near the work
area.
•Performworkinano-smokingarea,orpostno-smokingsignsinthearea
selected.
•Havereadilyavailableafully functional ClassB re extinguisherof ad-
equatesize(suchasa5poundCO2asaminimum.)
•Disconnectthegroundcablefromthevehicle’sbatterybeforeperforming
any operation involving gasoline, gasoline tanks or gasoline lines.
•Allow the vehicle to cool before performing any operation which could
possiblyexposegasolineorgasolinevaporstohotpartssuchascatalytic
converters,hotlightbulbs,orsimilarcomponents.
•Avoid using extension cords or lights which might overheat or cause
sparks.
•Avoidinhalinggasolinefumesandprolongedskincontactwithgasoline.
•Promptlywashanybodyareaswhichhavebeenincontactwithgasoline.
•Wearapprovedsafetyglasseswhileperforminganyrepairs.
•Whenraisingthevehiclestoperformunder-vehicleservices,useproper
hoistingorjackingequipmentalongwithapprovedsafetysupports.
•WhenremovinggasolinefromafueltankuseanOSHAapprovedpump
thatisspecicallydesignedforhandlinggasoline.DONOTUSEanyother
typeofpump.Gasolineremovedfromafueltankmustbestoredinap-
proved gasoline containers.
It isimpossible to anticipate all possible risk and conditions under which
repairsmaybemadetoafuelsystem.Therefore,inadditiontothesafety
concernslisted,youareurgedtocarefullyevaluatethehazardsinvolvedin
suchaserviceprocedureandtakewhateverfurtherprecautionsthatmay
benecessary.
NOTE: This tank unit may look different than
the O.E. unit. This replacement unit
meets all specications estab-
lished by the O.E. manufacturer.
It will t and function properly if
all the installation procedures out-
lined in this instruction sheet
are followed.
CAUTION: Read these instructions thoroughly from start to nish before attempting to replace the fuel pump.
LAST UPDATED: OCTOBER 2016