9 November 2006 Dodge Super “B” Single Turbocharger #1045220 BD SUPER “B” TURBOCHARGER 1994-2002 Dodge 24v ISB Part #: 1045220 PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION BD ENGINE BRAKE, INC. Plant Address: A10-33733 King Rd, Abbotsford, BC, Canada V2S 7M9 US Shipping Address: 88-446 Harrison St, Sumas, WA 98295 US Mailing Address: PO Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 2 K I T C O N T E N T S : Please check to make sure that you have all the parts listed in this kit before you start the disassembly your truck. DODGE 1994-2002 “SUPER B” SINGLE TURBO KIT (BD# 1045220) 1405215 1405926 1045927 1100740 Super “B” Single Turbo Turbo Clamp 4” Down Pipe 4” Stainless Steel Down Pipe Clamp Qty: 1 Qty: 1 Qty: 1 Qty: 1 12V Installations 1405986 Manifold bolt M10x1.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 UPGRADE OPTIONS Description BD ‘X’ Torque Converter BD Transmission BD High Flow Injectors BD Lift pump kit 24V BD High Flow Banjo Bolts 24V Heavy Duty Exhaust Manifold 24V Heavy Duty Exhaust Manifold 12V BD X-Monitor BD High Pressure Intercooler Boots BD Cool Down Timer Part # 1070215X CALL CALL 1050226 10502XX 1045985 1045980 CALL 1405220 1081150 BD ENGINE BRAKE, INC.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 4 BATTERY DISCONNECT Disconnect the negative terminals on both of the vehicle’s batteries, and then disconnect the positive terminals. INSTALLATION Record radio settings and disconnect both battery terminals on both batteries. Lay a protective cover over the passenger side fender to eliminate any scratches. Remove the air box assembly and intake tube from inlet of turbocharger.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 5 Install the “Super B” turbo with the supplied gasket and the four factory nuts (gasket direction is unimportant) to the exhaust manifold. Torque to 24 ft lbs. For 12V installations two M10x1.5x45mm bolts have been provided. TURBO CLOCKING/ALIGNING (If Necessary) Loosen the four bolts clamping the exhaust housing to the turbo body and rotate body until oil feed drains are straight up and down. Re-tighten the four bolts.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 6 Position all exhaust clamps ¼” from joints and if possible tack weld all pipes to prevent twisting. You can now install the factory air box and intake tube. Double check all clamps to ensure they are tight. Reconnect negative battery terminals and start the vehicle. Check for any exhaust or oil leaks. Take it easy on the turbo for the first 100 miles to allow a proper break-in period.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 7 BD ENGINE BRAKE, INC. LIMITED WARRANTY STATEMENT THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. DISCLAIMER OF LIABILITY BD Engine Brake Inc., its successors, distributors, jobbers, and dealers (hereafter “BD”) shall in no way be responsible for the product's proper use and service. THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS.
9 November 2006 Dodge Super “B” Single Turbocharger #1045220 8 Damaged or blown head gaskets will not be covered under warranty. It is the responsibility of the user to regulate cylinder pressures to protect the head gasket and turbo. BD ENGINE BRAKE, INC. Plant Address: A10-33733 King Rd, Abbotsford, BC, Canada V2S 7M9 US Shipping Address: 88-446 Harrison St, Sumas, WA 98295 US Mailing Address: PO Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.
