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18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) - 1 -

BD Engine Brake Inc.

lant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295

Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com

Auxiliary Transmission Filter Kit

Designed For 7.3L Ford Powerstroke Trucks

Part #

Vehicle

Application

Type

106401

Ford 1999-2003 4R100

The BD Remote Filter Kit will provide added security for your performance transmission.

Oil normally flowing from the Torque Converter directly to the lube circuit will be filtered for

extra protection and allow for easy filter replacements.

READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

Summary of content (10 pages)

PAGE 1
8 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -1- Auxiliary Transmission Filter Kit Designed For 7.3L Ford Powerstroke Trucks Part # Vehicle Application Type 1064013 Ford 1999-2003 4R100 The BD Remote Filter Kit will provide added security for your performance transmission. Oil normally flowing from the Torque Converter directly to the lube circuit will be filtered for extra protection and allow for easy filter replacements.
PAGE 2
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -2- TABLE OF CONTENTS 4R100 Transmission Filter Kit Contents.........................................................3 Required Tools ..................................................................................................4 Filter Cross Reference .....................................................................................4 Installation ..........................................................................................
PAGE 3
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -3- 4R100 Transmission Filter Kit Contents 1604120 1604026 1604008 1604019 Filter Head Filter Head Mounting Bracket Oil Filter 3/8” NPT x #8 ORB 90° Fitting Qty: 1 Qty: 1 Qty: 1 Qty: 2 1400120 1600034 1600035 3/8” Transmission Hose 3/8” NPT x 3/8” PO Fitting Bypass Tube Eliminator (Frt) Bypass Tube Eliminator (Rear) Qty: 15” (inches) Qty: 2 Qty: 1 Qty: 1 1604043 1604124 1100111 1100112 1030099 Filter Head Adapter Sc
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18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -4- Required Tools • • • • Set of combination wrenches Various screw drivers and Pliers Pipe cutter Drain pan Filter Cross Reference Company Crossover P/N# Hastings LF364 Baldwin BT230 Donaldson P555570 Fleetguard LF3342 Fram PH3519 Luber-Finer LFP5570 WIX 51268 BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S.
PAGE 5
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -5- Installation FILTER HEAD INSTALLATION Raise the vehicle on a hoist or safety stands to gain access to the passenger side of the engine area. Locate the ground strap located on top of the right hand frame rail just behind the radiator. Remove the mounting bolt holding the ground strap to the frame. You can see from above that there is a pre-drilled hole just in front of this mounting hole.
PAGE 6
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -6- Install the two 90° ORB fittings into the filter head (do not use pipe sealant). When installed, the fittings need to point in a downwards direction, towards the filter. For ease of installation, we recommend assembling the fittings on the filter head on a work bench before installing it onto the vehicle. Twist the fitting in until the o-ring gets as close as possible to the filter head, then by holding the fitting, tighten the jam nut.
PAGE 7
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -7- COOLER LINE INSTALLATION Locate and identify the oil cooler lines coming from the transmission and cooler / radiator. Positions a drain pan under these lines and, with a pair of pliers, loosen the spring clamp and remove the hose from the low pressure (return) line. Remove the spring clamp from the hose and install the supplied worm screw style hose clamp.
PAGE 8
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -8- Push a hose clamp over the outlet hose from the filter and attach the hose to the straight fitting just installed on the steel line, cutting any excess hose. Tighten the hose clamp. NOTE: Ensure that any hoses and tubes are positioned clear of moving parts and secure them with tie straps and/or securing clamps provided. COOLER HOOK-UP DIAGRAM BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S.
PAGE 9
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) -9- FILTER ELEMENT INSTALLATION Lubricate the oil filter seal with some fresh transmission fluid and install the oil filter onto the filter head. Once the rubber seal has contacted the mating surface of the filter head, tighten the oil filter an additional ¼ to ½ turn. ** CAUTION: DO NOT USE A FILTER WRENCH TO TIGHTEN FILTER ELEMENT. DO NOT OVER-TIGHTEN FILTER.
PAGE 10
18 November 2009 Ford 4R100 Transmission Filter Kit (1064013) - 10 - Install by-pass flanges in place of by-pass tube with new Banjo washers. Re-connect the transmission cooler lines to the Banjo Fittings. FLUID LEVEL Lower the vehicle and start the engine. Check for fluid leaks and proceed with a check of the transmission fluid level. Top up as necessary.