Manual

ManualsBrandsBE Pressure supply ManualsAir equipment80 Gallon Air Compressor AC5080B3

Thank you for purchasing a BE Pressure Supply Air Compressor. Your machine is designed for long life, dependability, and

the top performance you demand! Please take time now to read through this manual so you better understand the machine’s

operation, maintenance and safety precautions. Everyone who operates this machine must read and understand this

manual. The time you take now will prolong your machine’s life and prepare you for its safe operation. Enjoy the exceptional

performance of your BE Air Compressor, the industry leader! The manufacturer reserves the right to make improvements in

design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold.

To the Owner:

Electric Stationary Air Compressor

Installation, Operation and Maintenance Manual

Quick Facts

Pump Oil Check pump oil level before starting.

Use Non-detergent pump oil (part #35605).

Air Filter Make sure your air filter is clean and particle free.

Replacement air filter (part #35409).

Maximum

Pressure

Maximum pressure = 175 psi

Maintenance

Schedule

Tank: Compressor Pump:

Compressor

Pump:

Oil: change after first 50 hours, then every 3 months or 500 hours.

Read and understand all manuals before operating.

Any Questions, Comments, Problems, or Parts Orders

Call BE Product Support 1-866-850-6662

AC5080B

Summary of content (14 pages)

PAGE 1
AC5080B Electric Stationary Air Compressor Installation, Operation and Maintenance Manual To the Owner: Thank you for purchasing a BE Pressure Supply Air Compressor. Your machine is designed for long life, dependability, and the top performance you demand! Please take time now to read through this manual so you better understand the machine’s operation, maintenance and safety precautions. Everyone who operates this machine must read and understand this manual.
PAGE 2
Table of Contents Important Safety Instructions 2 Operation 6 Receipt and Inspection 2 Maintenance / Kits & Service Parts 7 Machine Component Identification 3 Exploded View / Component List Installation Wiring Installation 8-11 4, 5 Troubleshooting 12 5 Limited Warranty 13 Safety DEFINITIONS DANGER! WILL cause DEATH, SEVERE INJURY or substantial property damage. WARNING! CAN cause DEATH, SEVERE INJURY or substantial property damage.
PAGE 3
Machine Component Identification 1 12 11 2 10 9 8 4 5 7 6 1.) Air Filter - Make sure your air filter is clean and particle free. 2.) Belt Guard - Covers the belt, motor pulley and flywheel. NEVER operate compressor without the belt guard or guard cover. 4.) Ball Valve - 1/2” NPT outlet. 5.) Pressure Gauge - Easy to read gauge. 6.) Mount Feet - Use an isolation pad system to increase your compressor life. 7.) Remote Drain Petcock - This valve is located on the foot ring of the tank.
PAGE 4
Installation SELECTING A LOCATION Select a well lit indoor area with plenty of space for proper cooling air flow and accessibility. Locate the compressor at least 15 inches (38 cm) from walls, and make sure the power supply is clearly identified and accessible. Temperature. Ideal operating temperatures are between 40º and 100ºF (4º and 37ºC). If temperatures consistently drop below 32ºF (0ºC), install the compressor inside a heated building.
PAGE 5
Condensation Discharge Piping. If installing a condensation discharge line, the piping must be at least one size larger than the connection, as short and direct as possible, secured tightly and routed to a suitable drain point. Condensation must be disposed of in accordance with local, state, and federal laws and regulations.
PAGE 6
Operation Breather Sight Glass Cap Drain 00858 INITIAL START-UP 1. Pump is shipped with oil. Remove the oil cap and check pump oil level. Add SAE 30 Non-detergent pump oil, if necessary. Hand tighten breather cap. 2. Turn outlet valve to open airflow. 3. Move pressure switch lever to the OFF position and plug in power cord (if applicable). Move pressure switch to the AUTO position to run the unit. CAUTION! Unusual noise or vibration indicates a problem.
PAGE 7
Maintenance WARNING! Disconnect, lock and tag main power supply and release air pressure from system before performing maintenance. NOTE: All compressed air systems contain maintenance parts (e.g. lubricating oil, filters, separators) which are periodically replaced. These used parts may be, or contain, substances that are regulated and must be disposed of in accordance with local, state, and federal laws and regulations.
PAGE 8
Exploded View - Rev B.1 Model 19.
PAGE 9
#459231 and #459241 Component List - Rev. B.
PAGE 10
779102 Pump Assembly Item Description Part # Qty Item Description Part # Qty 1 Pump Head AB4961400 1 27 Cover Bolt (M6 x 15 SHCS) AB9101094 8 2 Head Bolt (M8 x 55mm SHCS) AB9101744 6 28 Flywheel, 350 mm AB3600100 1 3 Intercooler Gasket AB4650600 2 29 Flywheel washer AB9004008 1 4 Intercooler/Aftercooler Bolt 30 Screw, Reverse Thread AB9110014 1 (M8 x 20mm SHCS) AB9101254 31 Half Bearing AB9013011 4 5 Gasket AB3970200 2 32 Connecting Rod AB4011101 2 6 Aft
PAGE 11
779103 Pump Assembly Item Description Part # Qty Item Description Part # Qty 1 Pump Head AB6061401 1 29 Oil Seal AB9163030 1 Cover D.E. AB6061590 1 2 Head Bolt (M10 x 55mm SHCS) AB9101754 6 30 3 Air Filter 35409 1 31 Cover Bolt (M6 x 15mm SHCS) AB9101154 8 4 Air Filter Assy.
PAGE 12
Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified electrician or Service Center. PROBLEM POSSIBLE CAUSE Motor does not turn. A, B, C, D, E Motor overload trips or draws excessive current. D, G, M Excessive noise, vibration, knocking or rattling.
PAGE 13
Limited Warranty Dear Valued Customer: The BE Pressure Supply Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a BE product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
PAGE 14