00” TOW BEHIND MOWER by Owner’s Manual This manual contains important safety instructions for the gasoline engine powered tow behind mower model: 100TB READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL. Need Help? Parts, Service and Technical Assistance call: 1-919-550-3221 www.brushbeast.
THE BEAST 100TB Copyright© 2009 by GXi Outdoor Power, LLC. All rights reserved. No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NC 27520 USA. DEK is a registered trademark of GXi Outdoor Power, LLC GXi Outdoor Power, LLC reserves the right to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.
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THE BEAST 100TB Contents Safety Information and Warnings ......................................................................... 1 Operation Safety Precautions ...............................................................................2 Safety Decals ............................................................................................................3 Product Specifications ...........................................................................................
THE BEAST Safety Information and Warnings 100TB Safety Information Mower Inspection THE BEAST tow behind mowers are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your mower. For your safety, inspect the lawn mower before each use.
THE BEAST Operation Safety Precautions Equipment Operation—Safety Precautions 1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal. 2. Mow only in daylight. 3. Make sure the mower is parked on a level surface. The mower should either be connected to a towing vehicle or the wheels should be chocked. Make certain the blades are disengaged before attempting to start the engine. 4.
THE BEAST Safety Decals 100TB Safety Decal Identification The labels shown below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the mower, please contact GXi Parts & Service, LLC at 1-919-550-3221 or www.brushbeast.com for a replacement.
THE BEAST Product Specifications 100TB Model Feature Rev: Mar2011 100TB Product Type Tow behind Cutting Width 100-inch finish, 52-inch rough Engine See engine manufacturer’s engine manual Engine Start Electric Deck Type Floating, quick change Cutting Height 1.5-4.5 inches( ½-inch increments) Blade Engagement Manual clutch Blade Tip Speed 18,750 ft/min Anti-Scalping Rollers 10 No. Blades/ Length 4, 26-inch blades Fuel/Capacity Gasoline/4.5 gals. Rear Drive Tires 13-inch x 6.
THE BEAST Control Panel and Mower Components 100TB Throughout this manual, instructions are given on the operation of your TURF BEAST mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts. Please read through the manual before operating. Control Panel Below, you will find a diagram of the control panel.
THE BEAST Assembly Instructions 100TB Step 1: Front Wheel Assembly Note: Some mowers may be shipped with the front wheels pre-assembled. A. Remove packaging materials surrounding the front wheels and remove the bolt threaded into the front wheel. Retain this bolt and washer for future use. G. Repeat steps A through F for the second front wheel. H. Remove the two (2) bolts attaching the shipping rack to the rear of mower. Tap the bolts if necessary to remove them.
THE BEAST Assembly Instructions Step 2: Wing Mower Assembly Some mowers may be shipped with the wings preassembled. If the wing mowers are pre-assembled, go to step 3. Note: Some tasks require more than one person. A. Remove the nut from the two wing shipping bolts. B. With the help of another person lift the wing closest to the end of the shipping bolts where you removed the nut. Shift the wing off the end of the bolt and place it on the side where it will be mounted. C.
THE BEAST Assembly Instructions 100TB Step 3: Tool Box and Fuel Tank Box Step 4: Hitch Assembly A. Open the tool box and the fuel tank box. Place the boxes on the frame aligning the four holes for mounting each box. The hitch is shipped essentially preassembled. A. Remove the retaining clip and pin from the channel -shaped end that allows the hitch to pivot up and down. B. Slide the channel shaped end over the tube between the front wheels. C.
THE BEAST Assembly Instructions Step 6: Engine Connections Step 7: Remote Shut-Down Switch 1. Check the wiring harness connections to make certain all connections are secure from the key switch to the engine plug. The most important safety system on a tow behind mower is the operator. THE BEAST is equipped with a remote shutdown switch. Connect this switch harness to THE BEAST under the control panel.
THE BEAST Operating Instructions Before attempting to use THE BEAST, make sure you are familiar with all of the components and have read the manual. Mowing in Reverse 1. ALWAYS watch where you are going, and make certain the area is clear before backing up. 2. Back up slowly and carefully. Do not allow THE BEAST to jackknife. Starting the Engine 3. If the hitch is in an offset configuration, use EXTREME CAUTION in reverse to prevent jackknifing.
THE BEAST Operating Instructions 100TB Connecting THE BEAST to a Vehicle Towing THE BEAST Offset to One Side 1. Refer to the vehicle owner’s manual for recommendations and proper connections to the vehicle used to tow the mower. Make certain the vehicle can handle towing attachments. Note: Some vehicles require a strengthened draw bar to tow THE BEAST. THE BEAST has three (3) hitch connecting positions on the frame of the mower so the mower can be pulled offset to either side of the towing vehicle.
THE BEAST Operating Instructions Wing Mower Storage and Operational Modes WARNING WARNING! NEVER APPROACH, SERVICE, OR ATTEMPT TO MOVE THE WING MOWERS WITH THE ENGINE RUNNING. ALWAYS MAKE CERTAIN THAT ALL BLADES ARE STOPPED ON THE WINGS BY OBSERVING THE VISUAL WARNING DISK. IMPORTANT! Always use the handle to raise or lower the wing mowers to prevent potential injury or damage. Storage to Operational Mode 1. Be sure THE BEAST is parked on a level surface, the engine is off and no blades are turning.
THE BEAST Operating Instructions Mowing with THE BEAST WARNING WARNING! Thoroughly inspect the area where you plan to use the mower. Look for items such as stones, sticks , wire, and other foreign objects. If struck by the mower, these and other objects may become projectiles that could lead to serious injury or death. Clear area of all debris. Keep people and pets at a safe distance. 100TB 3. Walk back to the towing vehicle keeping clear of the mower decks by at least three feet. 4.
THE BEAST Operating Instructions Removing the Blades Required tools: Two (2) 15/16” box end wrenches CAUTION CAUTION! Beware of the cutting edges on the blades. The rotation of one blade may cause the other blade(s) to rotate. Always wear work gloves when handling blades. Main Deck Blade Removal 1. Park the mower on level ground and block the rear wheels to prevent accidental rollback. 2. Raise the deck cutting height to 4.5 inches to provide as much clearance as possible for the blade removal. 3.
THE BEAST Operating Instructions Spindle Brake Inspection and Replacement IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design specification. When wing mowers are in use, blades may not stop in 7 seconds.
THE BEAST Operating Instructions Changing from Finish Cut to Rough Cut THE ROUGH CUT CONFIGURATION SHOULD ONLY BE OPERATED IN THE 4 INCH OR 4.5 INCH CUT HEIGHT SETTINGS. A LOWER HEIGHT SETTING COULD RESULT IN DAMAGE TO THE BELTS OR OTHER PARTS OF THE MOWER INCLUDING THE ENGINE.
THE BEAST General Maintenance 100TB Fuel The Importance of Maintenance Regular maintenance is essential to ensure your mower continues to deliver safe and high-quality performance. To help you properly care for your mower, the following pages include a recommended maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Maintenance is the responsibility of the owner and must be performed regularly.
THE BEAST Maintenance Schedule 100TB Time Interval Item Break-in (first 5 hrs) Procedure Every 8 hrs Every 40 hrs Every 100 hrs Every 200 hrs (daily) (weekly) (Bi-weekly) (monthly) Belts Inspect (adjust if needed) Blades Inspect and Sharpen X Engine Air Filter Inspect (see Engine Owner’s Manual) X Engine Cooling Areas Clean (see Engine Owner’s Manual) X X X Check (see Engine Owner’s Manual) X Engine Oil Change (see Engine Owner’s Manual) X Engine Oil Filter Change (see Engine Owner’
THE BEAST Service Adjustments DANGER DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level ground, the blades are disengaged, the key is removed, the engine is off and the spark plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or adjustments are being performed after operation of the mower, allow the unit to cool since heat build up could cause severe burns. 100TB 3. If the belt moves more than .
THE BEAST Lubrication Points 100TB To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a highquality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than normal, the lubrication interval may need to be shortened. GTR/OPE grease is the recommended lubricant. Lubrication Point Locations THE BEAST had fourteen (14) lubrication points. 4.
THE BEAST Troubleshooting Problem Possible Causes Solution Engine will not start 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
THE BEAST Troubleshooting 100TB Problem Possible Causes Solution Mower will not move forward or reverse 1. Brake ON 2. Bypass levers pulled out 1. Release brake on control panel 2. Ensure bypass pins are retracted Cannot move mower when the engine is off 1. Bypass not engaged 1. Pull left and right bypass pins and set them in slots in the chassis (p. 11) Engine is overheating 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5. 6. 7.
THE BEAST Limited Warranty & Service 100TB Length of Warranty: *(from the date of original retail purchase) Products Covered by this Warranty Residential Commercial Rental Engine Transmission Mower frame Manufacturer’s warranty Manufacturer’s warranty Lifetime (original owner only) Manufacturer’s warranty Manufacturer’s warranty Lifetime (original owner only) Manufacturer’s warranty Manufacturer’s warranty 90 days Belts, Tires, Battery Attachments 90 days 1 yr limited 90 days 1 yr limited 90 d
