Z BEAST FINISH MOWER by Owner’s Manual This manual contains important safety instructions for the gasoline engine powered lawnmower models: 54ZB, 62ZB READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL. Need Help? Parts, Service and Technical Assistance call: 1-919-550-3221 www.gxioutdoorpower.
Z- BEAST 54ZB, 62ZB Copyright© 2010 by GXi Outdoor Power, LLC. All rights reserved. No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NC 27520 USA. DEK is a registered trademark of GXi Outdoor Power, LLC GXi Outdoor Power, LLC reserves the right to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.
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Z- BEAST Contents 54ZB, 62ZB Safety Information and Warnings ........................................................................ 1 Inspection and Serial Number Locations ........................................................... 2 Preparation Safety Precautions ........................................................................... 3 Operation Safety Precautions ............................................................................ 4,5 Roll Over Protective Structure (ROPS) ...............
Z- BEAST Safety Information and Warnings 54ZB, 62ZB Safety Information Training BEAST lawn mowers are designed to provide safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your lawn mower. 1. Read, understand, and follow all instructions on the machine and manual(s) before attempting to assemble and operate. 2.
Z- BEAST Inspection and Serial Number Locations 54ZB, 62ZB Mower Inspection For your safety, inspect the lawn mower before each use. Before you begin your inspection, be sure the following conditions are met: the lawn mower should be on a level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged. Also, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting. 1.
Z- BEAST Preparation Safety Precautions Preparation—Safety Precautions 1. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by BEAST. 2. Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and trash which can be thrown by the machine causing serious injury or death. 3. People, pets, and children must not be near the area being mowed.
Z- BEAST Operation Safety Precautions Equipment Operation—Safety Precautions 1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal. 2. Mow only in daylight or under good lighting conditions. 3. Make sure the mower is in neutral, parking brake is engaged, blades are disengaged, seat belt on, roll bar is raised and the operator is sitting in the proper position before attempting to start the engine. 4.
Z- BEAST Operation Safety Precautions Slope Operation—Safety Precautions 1. Do not mow on slopes greater than 15 degrees. 2. Be extremely careful when operating the mower on a slope. Reduced traction could cause sliding. 3. Do not stop or start suddenly when going uphill. 4. Slow down and use caution when making turns and when changing direction on slopes. 5. Do not operate a riding mower near steep slopes, ditches, or water. Use a walk behind mower or a hand trimmer for these areas. 6.
Z- BEAST Roll Over Protective Structure (ROPS) 54ZB, 62ZB Roll Over Protective Structure (ROPS) This mower is equipped with a roll over protective structure (ROPS) and a seat belt. Do not remove the ROPS or seat belt. ROPS reduces the chance of injury in the event of a rollover. Overturning the machine without ROPS can result in serious injury or death. ALWAYS use the seat belt when the ROPS is in the raised position.
Z- BEAST Slope Diagram 54ZB, 62ZB The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your mower. 1. Line up the side of this page with a vertical object to gauge the angle of the slope. 2. Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees. WARNING! DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS INJURY.
Z- BEAST Safety Decals 54ZB, 62ZB Safety Decal Identification The labels shown below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the mower, please contact GXi Parts & Service, LLC at 1-919-550-3221or www.gxioutdoorpower.com for a replacement.
Z- BEAST Product Specifications 54ZB, 62ZB Models Feature 54ZB 62ZB Product Type Commercial, 0-turn Commercial, 0-turn Cutting Width 54-inch 62-inch Engine See engine manufacturer’s manual See engine manufacturer’s manual Engine Start Electric Electric Transmission Type Dual hydraulic Dual hydraulic Transmission Mfg. GXi GXi Mower Speeds Infinitely variable Infinitely variable Deck Type Floating, quick change Floating, quick change Cutting Height 1.
Z- BEAST 54ZB, 62ZB Control Panel and Lawn Mower Components Throughout this manual, instructions are given on the operation of your BEAST mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts. Please read through the manual before operating. Control Panel Below, you will find a diagram of the control panel.
Z- BEAST Missing Parts Request Form 54ZB, 62ZB Please indicate the part that you are missing:* Name Other Address Date of purchase Phone Model #: Email Serial #: Comments: IMPORTANT! Please include your receipt. Without a receipt, your order will be delayed. You may also email us at: customerservice@gxioutdoorpower.com Fax: 1-919-550-3277 If emailing, please scan your proof of purchase and attach to email.
Z- BEAST Operating Instructions 54ZB, 62ZB Starting the Engine DANGER Before attempting to use your mower, make sure you are familiar with all of the components and have read the manual. DANGER: Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
Z- BEAST Operating Instructions 9. To turn right in reverse, pull the left handle further back than the right handle. Operating the Mower 1. Make sure the brake has been moved to the OFF Position. 2. Pull both control handles to the center. 3. To drive the mower forward, push both handle bars forward away from the chest. The forward speed is directly proportional to the degree these handles are moved forward. 4. To turn the mower left, push the right handle further forward than the left handle. 5.
Z- BEAST Operating Instructions 54ZB, 62ZB Changing Cut Height Your mower is equipped with an easily adjustable floating deck, which can be adjusted for cut heights of 1½ inches to 5 inches in ½-inch increments. The deck height adjuster is located on the right side of the mower. How to Change the Cut Height 1. Disengage blades. 2. Extend the deck height handle by pulling it up. 3. Pull the deck height handle to toward the seat and pivot back or forward to shift the deck up or down to the desired height.
Z- BEAST Operating Instructions 54ZB, 62ZB Disengaging Hydraulic Drive Units Before physically moving the mower when the engine is NOT running, the hydraulic drive units need to be disengaged into free-wheel mode. To disengage the hydraulic drive units: 1. Stand at the rear of the mower and locate the hydraulic drive disengagement mechanism. 2. Pull the disengagement mechanism outward toward the rear of the mower until the thickened section of the rod is outside of the access panel.
Z- BEAST General Maintenance The Importance of Maintenance 54ZB, 62ZB CAUTION Regular maintenance is essential to ensure your mower continues to deliver safe and high-quality performance. To help you properly care for your mower, the following pages include a recommended maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Maintenance is the responsibility of the owner and must be performed regularly.
Z- BEAST 54ZB, 62ZB Maintenance Schedule Time Interval Break-in Item Procedure Every 8 hrs. Every 40 hrs. Every 100 hrs. Every 200 hrs. (first 5 hrs.
Z- BEAST Service Adjustments 54ZB, 62ZB Return to Neutral DANGER DANGER! Make certain the engine comes to a complete stop before putting your hands in the access panel. If the mower creeps or will not stop as desired when the handles are in neutral position, adjustments are necessary. CAUTION: Be sure the engine is OFF before you open the hydraulic drive access panel. 1. Remove the bolts to access hydraulic drive access panel. 2.
Z- BEAST Service Adjustments 54ZB, 62ZB Deck Belt Tension DANGER It is recommended to check and adjust the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in period, it is recommended to inspect belt tension every 8 hours and adjust if necessary. Follow the steps below to inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower.
Z- BEAST Service Adjustments 54ZB, 62ZB Deck Belt Tension DANGER It is recommended to check and adjust the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in period, it is recommended to inspect belt tension and adjust if necessary every 8 hours. Follow the steps below to inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower.
Z- BEAST Service Adjustments Deck Belt 54ZB, 62ZB DANGER It is recommended to do a quick visual inspection of the deck belt retainers at the same interval as inspecting the deck belt tension. This check should be performed every 8 hours. The engine pulley retainer should be inspected when replacing the deck belt, or if the belt is slipping off the engine pulley.
Z- BEAST Service Adjustments 54ZB, 62ZB Deck Belt Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower. The clearances for the retainers are listed below, and measured with the blades engaged and engine OFF. Verifying Deck Belt Retainers Figure 1 Figure 1: Stop Bolt The clearance for the “J” shaped retainers is 3/16” To adjust the retainers, loosen the top nut slightly and rotate into position.
Z- BEAST Service Adjustments Spindle Brake Inspection and Replacement 54ZB, 62ZB Removing the Blades IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design specification. Required tools: Two (2) 15/16” box end wrenches 1.
Z- BEAST Service Adjustments 54ZB, 62ZB Engine-to-Hydraulic Drives Belt Adjustment (Hydraulic drive Input Belt) The hydraulic drive input belt is located underneath the chassis at the rear of the mower. The belt should move approximately 1/8 to 3/16-inch with three (3) to five (5) pounds of pressure applied to the belt midway between the hydraulic drive pulleys when initially installed.
Z- BEAST Service Adjustments 54ZB, 62ZB Hydraulic Drive System Adjustment The hydraulic drives are coupled to the final drives with a multi-v belt. Occasional re-tensioning of the belt may be necessary. If performance decreases or hydraulic drive control handles are activated and the wheels do not turn, inspect the multi-v belt. Before beginning the following test, read all warnings in this manual. If you are uncomfortable with this procedure please contact GXi to be set up for service.
Z- BEAST Service Adjustments Safety System Adjustments 54ZB, 62ZB Tracking Adjustments WARNING WARNING WARNING: Do not bypass, modify, alter, or disconnect the safety system. Make sure that the safety interlock system is fully operational each time before mowing. Failure to do so could present danger to you and others around you. WARNING! ALLOW THE MUFFLER TO COOL BEFORE MAKING THIS ADJUSTMENT! This adjustment is made in close proximity to the muffler.
Z- BEAST Service Adjustments 54ZB, 62ZB Lubrication Changing Battery To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a high-quality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than normal, the lubrication interval may need to be shortened. GTR/OPE grease is the recommended lubricant.
Z- BEAST Storage Instructions 54ZB, 62ZB Short Term Storage Extended Storage Let engine cool before storing and do not store near flame, high heat, and possible ignitions from sparks. In addition to the measures taken for short term storage, the following measures should be taken for long term storage: Always clean off all flammable material as well as grime and dirt before storage. Change air filter.
Z- BEAST Troubleshooting Problem Possible Causes Solution Engine will not start 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Key in the OFF position Insufficient fuel in the tank Air bubble in the fuel line Fuel valve in OFF position Choke not ON Choke linkage out of adjustment Low engine oil Blade control in ON position Loose spark plug wire Fouled spark plug Plugged or dirty air filter Bad gasoline Plugged or dirty fuel filter Safety switches out of alignment or loose 15.
Z- BEAST Troubleshooting 54ZB, 62ZB Problem Possible Causes Mower will not move forward or reverse 1. Brake ON 1. Release brake on control panel 2. Bypass levers pulled out 2. Ensure bypass pins are retracted 3. Hydraulic drive oil has not 3. Allow 5 to 10 minutes for hydraulic drive oil to reached optimal temperature. warm up. Cannot move mower when the engine is off 1. Bypass not engaged 1. Pull bypass rod and set it in the slot in the chassis (p. 15) Engine is overheating 1. 2. 3. 4. 5. 6. 7.
Z- BEAST Limited Warranty & Service 54ZB, 62ZB Length of Warranty: *(from the date of original retail purchase) Products Covered by this Warranty Residential Commercial Rental Engine Transmission Mower frame Belts, Tires, Battery Manufacturer’s warranty Manufacturer’s warranty Lifetime (original owner only) 90 days Manufacturer’s warranty Manufacturer’s warranty Lifetime (original owner only) 90 days Manufacturer’s warranty Manufacturer’s warranty 90 days 90 days Attachments 1 yr limited 1 yr l
