X2 Installation Manual MAEN202, 2016-05 English
Foreword Installation manual for X2 Foreword All operator panels are developed to satisfy the demands of human-machine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included. The operator panel works primarily in an object-oriented way, making it easy to understand and use. Configuration is carried out on a PC using the iX Developer. The project can then be transferred and stored in the operator panel itself.
Contents Contents 1 Safety Precautions ....................................................... 1.1 General ........................................................... 1.2 Disposal Requirements Under WEEE Regulations ........... 1.3 UL and cUL Installation ......................................... 1.4 During Installation .............................................. 1.5 During Use ....................................................... 1.6 Service and Maintenance ........................................ 1.
Safety Precautions 1 Safety Precautions Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. 1.1 • • • • • • • • • • • • • • General Read the safety precautions carefully. Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible. Do not use the operator panel in an environment with high explosive hazards.
Safety Precautions 1.3 UL and cUL Installation Caution: This section is only valid for UL labeled X2 panels. • • This equipment is suitable for use in Class 2 non-hazardous locations only. [Combinations of equipment in your system are subject to investigation by the local authority having jurisdiction at the time of installation]. All devices have to be supplied by a Class 2 power supply. Warning: Only UL and cUL approved expansion units are allowed to be connected to the port designated “EXPANSION”.
Safety Precautions Caution: The enclosure provides a degree of protection of at least IP20, but when installed in an apparatus, it should meet IP65. LE BOÎTIER OFFRE UN DEGRÉ DE PROTECTION D'AU MOINS IP20, MAIS LORSQU'IL EST INSTALLÉ DANS UN APPAREIL, IL DOIT ÊTRE DE CLASSE IP65. 1.
Safety Precautions 1.8 Appearance of Air in Touch Screen The layer structure of the touch screen contains air and in rare cases appearance of bubbles can arise. This is purely cosmetic and does not affect any functionality of the operator panel. The appearance can occur under certain environmental conditions such as temperature, humidity, and atmospheric pressure.
Naming Convention 2 Naming Convention The name of each panel is based on its properties according to the table below. X2 family Size (inches) Platform Other pro 4 B2 SC = SoftControl marine (= with BL) 7 SM = SoftMotion control (= with SC) 10 motion (= with SM) 12 HB = High Brightness 15 Key = Key panel 21 HP = High performance BL = Black “Brand” = any branded front Examples: X2 pro 7 - B2 X2 control 10 - B2 X2 marine 12 - B2 SC Not all combinations are available.
Installation 3 Installation 3.1 Space Requirements • • Maximum installation plate thickness for 4.3″ and 7.0″: 11 mm, 10.0″: 7 mm and other sizes: 8 mm The following drawings show the space requirements in millimeters when installing the operator panel. The drawings are only illustrative and may be out of proportion. 3.1.
Installation 3.1.
Installation 3.1.
Installation 3.1.
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Installation 3.1.
Installation 3.2 Installation Process The following is needed: • A Phillips/slot screwdriver 1. Unpack and check the delivery. If damage is found, notify the supplier. Note: Place the operator panel on a stable surface during installation. Dropping the operator panel or letting it fall may cause damage. 2. To cut a correct opening for the operator panel, use the cut out dimensions in the outline drawing. A separate cut out drawing is available for download from the Beijer Electronics web site.
Installation 4. Secure the operator panel in position by screwing the slotted thumb screw clockwise, allowing the built-in bracket to flip out and tighten against the cabinet. x 4 or 8 For 4.3″, 7.0″ and 10.0″ panels. Tighten the screws to 0.5 - 1.0 Nm. For 12.1″, 15.0″ and 21.5″ panels. Tighten the screws to 0.7 Nm ± 0.2 Nm. 5. Secure the operator panel in position using the built-in brackets or screws, depending on the panel type. 6.
Installation 7. Connect the cables in the specified order, according to the drawing and steps below. Caution: • The operator panel must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator panel is dry before connecting it to the power outlet. • Ensure that the operator panel and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur.
Installation 3.2.2 Other Connections and Peripherals Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.
Technical Data 4 Technical Data Parameter X2 pro 4 - B2 X2 control/motion 4 - B2 Front panel, W x H x D 145 x 104 x 7 mm 145 x 104 x 7 mm Cut out dimensions, W×H 130 x 89 mm 130 x 89 mm Mounting depth 43 mm (143 mm including clearance) 43 mm (143 mm including clearance) Standalone mounting VESA 50 x 50 Note: Maximum screw length for VESA mounting is 4 mm. Usage of longer screws may lead to damage. VESA 50 x 50 Note: Maximum screw length for VESA mounting is 4 mm.
Technical Data Parameter X2 pro 4 - B2 X2 control/motion 4 - B2 NVRAM N/A 128 kB LED 1 × Multi color 1 × Multi color Real time clock Yes Yes Battery Lithium battery type BR 2032, exchangeable Lithium battery type BR 2032, exchangeable Power consumption at rated voltage 12 W 12 W Fuse Internal DC fuse, 3.14 AT, 5 × 20 mm Internal DC fuse, 3.
Technical Data Parameter X2 pro 4 - B2 X2 control/motion 4 - B2 UL approval Yes, information available at UL.com Yes, information available at UL.com Marine certificates Information is available on www.beijerelectronics.com Information is available on www.beijerelectronics.
Technical Data Parameter X2 pro 7 - B2 X2 control/motion 7 - B2 DIO (outputs, potential free) N/A 2 x normally open contacts External storage media 1 × SD card 1 × SD card Flash memory (application memory) 1.5 GB SSD (eMMC) 1.
Technical Data Parameter X2 pro 7 - B2 X2 control/motion 7 - B2 Approvals and certifications CE / FCC / KC CE / FCC / KC Information is available on www.beijerelectronics.com Information is available on www.beijerelectronics.com UL approval Yes, information available at UL.com Yes, information available at UL.com Marine certificates Information is available on www.beijerelectronics.com Information is available on www.beijerelectronics.
Technical Data Parameter X2 marine 7 - B2 X2 marine 7 - B2 SC Ethernet LAN B 10/100 Mbit/s (shielded RJ45) 10/100 Mbit/s (shielded RJ45) USB 1 × USB Host 2.0, max output current 500 mA 1 × USB Host 2.0, max output current 500 mA DIO (outputs, potential free) N/A 2 x normally open contacts External storage media 1 × SD card 1 × SD card Flash memory (application memory) 1.5 GB SSD (eMMC) 1.
Technical Data Parameter X2 marine 7 - B2 X2 marine 7 - B2 SC Vibration 1g, according to IEC 60068-2-6, Test Fc 1g, according to IEC 60068-2-6, Test Fc Mechanical shock 15g, half-sine, 11ms according to IEC60068-2-27 15g, half-sine, 11ms according to IEC60068-2-27 Approvals and certifications CE / FCC / KC CE / FCC / KC Information is available on www.beijerelectronics.com Information is available on www.beijerelectronics.com UL approval Yes, information available at UL.
Technical Data Parameter X2 marine 7 - B2 HB X2 marine 7 - B2 HB SC Serial port for COM1 RS232, COM2 RS422/RS485 and COM3 RS485 9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard locking screws 4-40 UNC 9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard locking screws 4-40 UNC Ethernet LAN A 10/100 Mbit/s (shielded RJ45) EtherCAT 10/100 Mbit/s (shielded RJ45) Ethernet LAN B N/A 10/100 Mbit/s (shielded RJ45) USB 1 × USB Host 2.
Technical Data Parameter X2 marine 7 - B2 HB X2 marine 7 - B2 HB SC Backlight lifetime 50,000 hours 50,000 hours Operating temperature -10°C to +60°C -10°C to +60°C Storage temperature -20°C to +70°C -20°C to +70°C Relative humidity in operation 5% – 85% non-condensed 5% – 85% non-condensed Vibration 1g, according to IEC 60068-2-6, Test Fc 1g, according to IEC 60068-2-6, Test Fc Mechanical shock 15g, half-sine, 11ms according to IEC60068-2-27 15g, half-sine, 11ms according to IEC60068-2
Technical Data Parameter X2 pro 10 - B2 X2 control/motion 10 - B2 CPU i.MX6DualLite i.MX6Quad Dual Cortex-A9 Quad ARM Cortex-A9 1.0 GHz 1.
Technical Data Parameter X2 pro 10 - B2 X2 control/motion 10 - B2 Active area of display, W×H 222.72 x 125.28 mm 222.72 x 125.
Technical Data Parameter X2 pro 12 - B2 X2 control/motion 12 - B2 Frame material Powder-coated aluminum Powder-coated aluminum Weight 2.6 kg 2.6 kg CPU i.MX6DualLite i.MX6Quad Dual Cortex-A9 Quad ARM Cortex-A9 1.0 GHz 1.
Technical Data Parameter X2 pro 12 - B2 X2 control/motion 12 - B2 Display TFT-LCD with LED backlight TFT-LCD with LED backlight 1280 × 800 pixels, 262k colors 1280 × 800 pixels, 262k colors Active area of display, W×H 261.1 x 163.2 mm 261.1 x 163.
Technical Data Parameter X2 pro 15 - B2 X2 control/motion 15 - B2 Frame overlay Autoflex EBA 180L Autoflex EBA 180L Touch screen operations 1 million finger touch operations 1 million finger touch operations Reverse side material Powder-coated aluminum Powder-coated aluminum Frame material Powder-coated aluminum Powder-coated aluminum Weight 3.85 kg 3.85 kg CPU i.MX6DualLite i.MX6Quad Dual Cortex-A9 Quad ARM Cortex-A9 1.0 GHz 1.
Technical Data Parameter X2 pro 15 - B2 X2 control/motion 15 - B2 Power supply +24 V DC (18 to 32 V DC) +24 V DC (18 to 32 V DC) CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4. CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4. UL and cUL: The power supply must conform with the requirements for class II power supplies.
Technical Data Parameter X2 marine 15 - B2 X2 marine 15 - B2 SC Standalone mounting VESA 75 x 75 Note: Maximum screw length for VESA mounting is 4 mm. Usage of longer screws may lead to damage. VESA 75 x 75 Note: Maximum screw length for VESA mounting is 4 mm. Usage of longer screws may lead to damage.
Technical Data Parameter X2 marine 15 - B2 X2 marine 15 - B2 SC Power consumption at rated voltage 31.2 W 31.2 W Fuse Internal DC fuse, 4 AT, 5 × 20 mm Internal DC fuse, 4 AT, 5 × 20 mm Power supply +24 V DC (18 to 32 V DC) +24 V DC (18 to 32 V DC) CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4. CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
Technical Data Parameter X2 marine 15 - B2 HB X2 marine 15 - B2 HB SC Front panel, W x H x D 410 x 286 x 8 mm 410 x 286 x 8 mm Cut out dimensions, W×H 394 x 270 mm 394 x 270 mm Mounting depth 53 mm (153 mm including clearance) 53 mm (153 mm including clearance) Standalone mounting VESA 75 x 75 Note: Maximum screw length for VESA mounting is 4 mm. Usage of longer screws may lead to damage. VESA 75 x 75 Note: Maximum screw length for VESA mounting is 4 mm.
Technical Data Parameter X2 marine 15 - B2 HB X2 marine 15 - B2 HB SC LED 1 × Multi color 1 × Multi color Real time clock Yes Yes Battery Lithium battery type BR 2032, exchangeable Lithium battery type BR 2032, exchangeable Power consumption at rated voltage 33.6 W 33.
Technical Data Parameter X2 marine 15 - B2 HB X2 marine 15 - B2 HB SC UL approval Yes, information available at UL.com Yes, information available at UL.com Marine certificates Information is available on www.beijerelectronics.com Information is available on www.beijerelectronics.
Technical Data Parameter X2 pro 21 - B2 Battery Lithium battery type BR 2032, exchangeable Power consumption at rated voltage 45.6 W Fuse Internal DC fuse, 4 AT, 5 × 20 mm Power supply +24 V DC (18 to 32 V DC) CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4. UL and cUL: The power supply must conform with the requirements for class II power supplies. Display TFT-LCD with LED backlight 1920 × 1080 pixels, 16.
Chemical Resistance 5 Chemical Resistance 5.1 Metal Casing The frame and casing material is powder-coated aluminum.
Chemical Resistance 5.2 Touch Screen and Overlay Material 5.2.1 Autoflex EBA 180L Autoflex EBA 180L covers the overlay surrounding the screen.
Chemical Resistance 5.2.2 Touch Screen Surface (for 10”, 12” and 15” Panels) The touch screen surface on the operator panel withstands exposure to the following solvents without visible change: The screen surface on the operator panel withstands exposure to the following solvents without visible change: Solvents Time Acetone 10 minutes Isopropanol 10 minutes Toluene 5 hours 5.2.
Operator Panel Drawings 6 Operator Panel Drawings 6.1 Connectors X2 pro 4 - B2 X2 pro 7 - B2 X2 marine 7 - B2 Pos. Connector Description 1 Power supply +24 V DC (18-32 V DC) 2 LAN A 1 x 10/100 Base-T (shielded RJ45) 3 COM Serial communication port X2 control 4 - B2 X2 motion 4 - B2 X2 control 7 - B2 X2 motion 7 - B2 X2 marine 7 - B2 SC Pos.
Operator Panel Drawings X2 pro 10 - B2 X2 pro 12 - B2 X2 pro 15 - B2 X2 marine 15 - B2 X2 marine 15 - B2 HB Pos. Connector Description 1 Power supply +24 V DC (18-32 V DC) 2 USB USB Host 2.
Operator Panel Drawings 6.2 Pin Communication Ports Serial port, 9-pin female COM1 COM2 RS422 Tx+ COM3 1 - 2 RS232 RxD - - 3 RS232 TxD - - 4 - RS422 Rx+ RS485 Tx+/Rx+ 5 GND GND - 6 - 7 RS232 RTS - - 8 RS232 CTS - - 9 - RS422 Rx- RS485 Tx-/Rx- RS485 Tx+/Rx+ RS422 TxRS485 Tx-/Rx- - - Note: In order to utilize two communication ports, the Y-split cable CAB109 must be used. In order to utilize three communication ports the split cable CAB150 must be used.
Operator Panel Drawings 6.3 Digital Outputs Ratings Maximum supply voltage 32.0V (DC) / 22Vrms (AC) Maximum load current 0.5A (DC) / 0.
Operator Panel Drawings 6.
Operator Panel Drawings 143 204 7 maximum material thickness 11 mm 43 "LAN B" not included with X2 pro or X2 marine 7 9 126 9 9 187 9 X2 pro 7 - B2 X2 control 7 - B2 X2 motion 7 - B2 X2 marine 7 - B2 X2 marine 7 - B2 SC Beijer Electronics, MAEN202 48
Operator Panel Drawings 143 204 7 maximum material thickness 11 mm 43 9 126 9 9 187 9 X2 marine 7 - B2 HB X2 marine 7 - B2 HB SC Beijer Electronics, MAEN202 49
Operator Panel Drawings 194 8 292 45 maximum material thickness 7 mm "Digital IO" not included with X2 pro 9 176 9 9 273 9 X2 pro 10 - B2 X2 control 10 - B2 X2 motion 10 - B2 Beijer Electronics, MAEN202 50
Operator Panel Drawings 242 340 8 maximum material thickness 8 mm 49 "Digital IO" not included with X2 pro 9 224 9 9 322 9 X2 pro 12 - B2 X2 control 12 - B2 X2 motion 12 - B2 Beijer Electronics, MAEN202 51
Operator Panel Drawings 286 410 8 maximum material thickness 8 mm 53 "Digital IO" not included with X2 pro X2 marine 15-B2 and X2 marine 15-B2 HB 9 268 9 9 392 9 X2 pro 15 - B2 X2 control 15 - B2 X2 motion 15 - B2 X2 marine 15 - B2 X2 marine 15 - B2 SC X2 marine 15 - B2 HB X2 marine 15 - B2 HB SC Beijer Electronics, MAEN202 52
Operator Panel Drawings 347 556 8 57 maximum material thickness 8 mm 9 329 9 9 537 9 X2 pro 21 - B2 Note: A Step CAD file is available on the web site www.beijerelectronics.
Additional Installation Tips 7 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. 7.
Additional Installation Tips Note: The grounding wires should be short and the conductor should have a large area. A long, thin grounding wire has a very high impedance (resistance) at high frequencies and does not guide disturbances to the ground. Multi-wire conductors are better than single wire conductors with the same area. A braided conductor wire with the same area is even better. The best is a short, thick grounding braid. 7.
Additional Installation Tips A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only. One option is to break the shield, see 3 in drawing above. A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above. The shield can be grounded via an external 0.1 μF/250 V plastic capacitor, see 5 in drawing above. This connects the HF transients to ground.
Additional Installation Tips 7.3 • • • • • • • • To Achieve Better EMC Protection Initially, use the original cabling from Beijer Electronics primarily. Use shielded cables for RS232 communication. Use twisted pair and shielded cabling for RS422 and RS485. Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, Device Net etc. Install and connect according to applicable specifications for the relevant bus standard.
Additional Installation Tips 7.4 Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the operator panel’s electronics.
Additional Installation Tips 7.5 Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V 1 0V 4 Power supply 230 V AC to 24 V DC Operator panel +24 V 2 0V 4 Distance? Power supply 230 V AC to 24 V DC Operator panel +24 V 3 0V 4 COM1 Small controller with expansion unit Ch0 Ch1 230 V AC COM100 Ch100 Ch101 5355 If a power supply that meets safety standards is used and only feeds the operator panel, there is no problem.
Additional Installation Tips 7.6 Galvanic Isolation Internal electronics Ethernet DC/DC galvanic isolation Filter DC/AC VCC +24 V DC CFL 0 V (GND) 0V 1.5 m RS422/485 RS232 USB USB The operator panel has galvanic isolation against the 24 V DC feed but no galvanic isolation between the communication ports for RS232, RS422/485 and USB. Only the Ethernet connection has galvanic isolation.
Additional Installation Tips 7.7 • • • Cable and Bus Termination RS485 If maximum transfer distance and maximum transfer speed is needed, shielded and twisted pair cable should be used. The mutual capacitance may not exceed 52.5 pF/m, and the cable area should be at least 0.25 mm2 (AWG 24). 0 V, the reference voltage for communication should be included in the cabling. With two-way communication use two pairs; one pair for communication and one pair for 0 V. The shield must be grounded at one end.
Head office Beijer Electronics AB Box 426 201 24 Malmö, Sweden www.beijerelectronics.
