EN - english Instructions for installation and operation Emulsion splitting plant 03-035 BEKOSPLIT® 11 (BS 11)
Dear customer, ® Thank you for deciding in favour of the BEKOSPLIT emulsion splitting system. The operating instructions ® describe the BEKOSPLIT splitting unit including a preseparation container with oil separation. Please read these installation and operating instructions carefully before mounting and starting up the system, and follow our directions.
1 Type plate...............................................................................................................................................4 2 Pictograms and symbols ........................................................................................................................5 3 Signal words in accordance with ISO 3864 and ANSI Z 535.................................................................6 4 4.1 4.2 4.3 4.4 General advice ............................................
Type plate Pos : 1 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BEKOSPLIT @ 0\mod_1210322072075_2901.doc x @ 8039 @ @ 1 Pos : 2 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/T ypensc hild @ 2\mod_1313564618548_2901.doc x @ 24013 @ 1 @ 1 1 Type plate Pos : 3 /Beko Tec hnisc he Dokumentati on/T echnisc he Daten/BEKOSPLIT/T ypensc hild BEKOSPLIT @ 2\mod_1313655688054_2901.doc x @ 24420 @ @ 1 ® The type plate is at the housing.
Pictograms and symbols Pos : 5 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Pi ktogramme und Symbol e @ 1\mod_1290773595840_2901.doc x @ 20524 @ 1 @ 1 2 Pictograms and symbols Pos : 6 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Gefahr Warnung Vorsic ht gelb @ 2\mod_1312813911877_2901.doc x @ 22780 @ @ 1 General danger symbol (danger, warning, caution) Pos : 7 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/G+W+ V Dr uc kluft g elb @ 2\mod_1312870486212_2901.
Signal words in accordance with ISO 3864 and ANSI Z 535 Pos : 18 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Signal worte nach ISO 3864 und ANSI Z 535 @ 2\mod_1313660707004_2901.doc x @ 24454 @ 1 @ 1 3 Signal words in accordance with ISO 3864 and ANSI Z 535 Pos : 19 /Beko T ec hnis che D okumentati on/Sic her hei t/Sig nal worte ISO + AN SI @ 0\mod_1213340310421_2901.
General advice ® Do not fill any foreign liquid into the preseparation container of the BEKOSPLIT 11, as this may impair the splitting process! ® Ensure that the BEKOSPLIT 11 and the preseparation tank are completely empty before transport. Due to continuous technical development, we reserve the right to implement necessary modifications without prior notice. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES GMBH.
General advice 4.3 Special safety instructions Pos : 34 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis U mg ebungsbedi ngungen bl au @ 2\mod_1312967725001_2901.doc x @ 23219 @ 2 @ 1 NOTE! Ambient conditions! In the event of external overheating, parts of the plant can be destroyed. Observe the permissible storage and transport temperature, as well as the permissible operating and ambient temperature. Protect the plant against direct sunlight and heat.
General advice Inadmissible liquids can lead to health hazards and poisoning. ® The BEKOSPLIT 11is only intended for condensate from compressed-air compressors. Other liquids can be aggressive, corrosive, caustic, toxic, or flammable, and contain fire-accelerating constituents. In addition, harmful gases may be released. Pos : 42 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht Sc hlagende Sc hläuc he gel b @ 2\mod_1312985402347_2901.
Proper use Pos : 46 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_2901.doc x @ 5385 @ 1 @ 1 5 Proper use Pos : 47 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOSPLIT /Besti mmung. Ver wend. BS @ 2\mod_1313680983269_2901.doc x @ 24490 @ @ 1 The emulsion splitting plant serves to process emulsified compressor condensates in accordance with the legal stipulations.
Technical data Pos : 53 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901.doc x @ 6058 @ 1 @ 1 7 Technical data Pos : 54 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOSPLIT /Techn. D aten BS11 @ 2\mod_1313997667878_2901.doc x @ 24530 @ 1 @ 1 Max. throughput capacity 3.3 gal/h Max. compressor performance 7.4 ft³/m Filling volume reactor 2.2 gal Filling volume preseparation container 15.
Dimension drawing Pos : 56 /Beko T ec hnis che D okumentati on/Übersc hriften/1/M aßz eichnung @ 0\mod_1183638072605_2901.doc x @ 5493 @ 1 @ 1 8 Dimension drawing Pos : 57 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.doc x @ 6140 @ 1 @ 1 Pos : 58 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOSPLIT /Mas szeic hnung Ergänz ung BS @ 2\mod_1313998864746_2901.
Function Pos : 60 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901.doc x @ 5403 @ 11 @ 1 9 Function Pos : 61 /Beko T ec hnis che D okumentati on/Funkti on/BEKOSPLIT/BS 11-F unktions bes chr eibung @ 2\mod_1313999216722_2901.doc x @ 24596 @ @ 1 The oil-containing condensate can be supplied under pressure to the BEKOSPLIT (1). The overpressure is relieved in the patented pressure relief chamber (2) without causing turbulences in the preseparation container (3).
Installation Pos : 63 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Ins tall ati on @ 0\mod_1183637835418_2901.doc x @ 5421 @ 1 @ 1 10 Installation Pos : 64 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Allgemei n blau @ 2\mod_1312966250115_2901.doc x @ 23120 @ 1 @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Installation For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases. Pos : 71 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Ges undhei tssc hädigende Kohl enwass erstoffe @ 2\mod_1313047223540_2901.
Installation During the installation, the legal provisions need to be adhered to. The following points need to be observed in particular: ® • Move the BEKOSPLIT 11 and the preseparation containers only when empty, and with suitable means of transportation (e.g. on pallets). ® • The BEKOSPLIT 11 is top-heavy. Watch for protruding parts.
Electrical installation Pos : 78 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Elektrische Install ati on @ 0\mod_1183638507355_2901.doc x @ 5619 @ 1 @ 1 11 Electrical installation Pos : 79 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Allgemei n blau @ 2\mod_1312966250115_2901.doc x @ 23120 @ @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Electrical installation Installation power supply unit box During the transport, the power supply unit box is in the splitting unit. For the operation, the power supply unit box needs to be installed in such a manner that the power switch is visible and accessible. To allow the complete disconnection from the network, the power plug must be visible and well accessible. Carry out installation works, e.g. VDE 100 / IEC 60364. For the start-up and during operation, the doors and covers need to be kept closed.
Electrical installation relay will become operative. The contact (terminals 23-24) is closed. Without operating voltage, in the STOP mode or during functioning in the AUTO mode, relay KR2 will drop off. The contact (terminals 23-24) is open. For installation, remove the protective caps of the front panel, unscrew the screws, and remove the cover of the housing. Only a low voltage must be applied to the contacts of KR1 and KR2.
Electrical installation Unit power supply S01: Sensor filter bag fault M01: Pump motor S02: Metering unit sensor M02: Metering unit motor S03: Sensor filter bag maintenance M03: Stirrer motor PZ1: Counter for operating hours bl: blue gn: green gn/ge green/yellow br: brown gr: grey ge: yellow ws: white Pos : 88 /Beko T ec hnis che D okumentati on/Installati on/BEKOSPLIT/E-Sc hema BS 11 Steuer ung F unkti on @ 2\mod_1314015406692_2901.
Electrical installation Pos : 89 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.
Start-up Pos : 90 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Inbetriebnahme @ 2\mod_1313564978210_2901.doc x @ 24112 @ 1 @ 1 12 Start-up Pos : 91 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Allgemei n blau @ 2\mod_1312966250115_2901.doc x @ 23120 @ 1 @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Start-up os: 97 /Beko Technisc he Dokumentation/Sicherheit/Vorsicht Ei nfüllen unz ul ässiger Fl üssig keiten gel b BEKOSPLIT @ 2\mod_1312985283735_2901.doc x @ 23495 @ @ 1 CAUTION! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning. ® The BEKOSPLIT 11is only intended for condensate from compressed-air compressors. Other liquids can be aggressive, corrosive, caustic, toxic, or flammable, and contain fire-accelerating constituents.
Start-up 2. Filling-in the reaction release agent Fill the reaction release agent into the storage reservoir of the dosing device using the enclosed shovel. 3. Voltage supply • Connect the voltage supply. • Switch the main switch at the power supply unit box to "ON". • Press the START button on the display. • The BEKOSPLIT emulsion splitting plant is in automatic mode.
Start-up 4. Filling reactor • Fill the reactor (1) of the BEKOSPLIT splitting plant with tap water until it spills into the discharge channel. • Stop the water supply. 5. Filling the preseparation container • Fill the preseparation container (2) with tap water via the pressure relief chamber. • As soon as the liquid level reaches the START sensor, the agitator of the BEKOSPLIT will start. • Stop the water supply. The operating level of the preseparation container is reached.
Operation Pos : 103 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Betri eb @ 0\mod_1215439746235_2901.doc x @ 9486 @ 1 @ 1 13 Operation Pos : 104 /Beko T echnisc he Dokumentation/Sicherheit/Warnung unerlaubte Eingriffe g elb @ 2\mod_1312984381835_2901.doc x @ 23396 @ 1 @ 1 Warning! Unauthorised interventions! Unauthorised interventions may endanger persons and plants and lead to malfunction.
Operation 1. START button • Switching-on the splitting unit 2. STOP button • Switching-off the splitting unit • Acknowledgement of trouble indications 3. AUTOMATIC mode • The splitting unit is serviceable or is in processing operation 4. STOP mode 5. Enhanced filling level • START sensor covered for more than 1,800 s 6. Trouble indication • Container reaction release agent empty • Filter filled Dosage setting • The splitting unit is delivered with a preset dosage.
Control and maintenance Pos : 110 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Kontr olle und Wartung @ 0\mod_1183637885371_2901.doc x @ 5439 @ 1 @ 1 14 Control and maintenance Pos : 111 /Beko T echnisc he Dokumentation/Sicherheit/Hinweis Allgemei n blau @ 2\mod_1312966250115_2901.doc x @ 23120 @ 1 @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Control and maintenance Pos : 117 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Ges undhei tssc hädigende Kohl enwass erstoffe g elb @ 2\mod_1312968017604_2901.doc x @ 23252 @ @ 1 CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases.
Control and maintenance Pos : 121 /Beko T echnisc he Dokumentation/Wartung/BEKOSPLIT /Wartung BS 11 R ei nigungs arbeiten @ 3\mod_1314021065355_2901.doc x @ 24968 @ @ 1 Cleaning measures Components, such as the reactor wall, the sensor, the agitator shaft and the spillway pipe, which come into contact with reaction release agent flakes, must be checked weekly and cleaned with water. (Do not use rinsing agents and cleaners!) The cleaning of electrical devices is to be effected using a slightly damp cloth.
Control and maintenance Emptying the oil receiver Replace the oil receiver by an empty receiver when the receiver is three quarters full. Dispose of the accumulated oil as used oil: European waste disposal key: EWC 13 02 05 (mineral oils) EWC 13 02 06 (synthetic oils) Pos : 125 /Beko T echnisc he Dokumentation/Wartung/BEKOSPLIT /Wartung BS 11 Grundreinig ung @ 3\mod_1314021488407_2901.
Fault elimination Pos : 128 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Stör ungsbesei tigung @ 3\mod_1314085622221_2901.doc x @ 25535 @ 1 @ 1 15 Fault elimination Pos : 129 /Beko T echnisc he Dokumentation/Sicherheit/Hinweis Allgemei n blau @ 2\mod_1312966250115_2901.doc x @ 23120 @ 1 @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Fault elimination Pos : 135 /Beko T echnisc he Dokumentation/Sicherheit/Maß nahmen Ges undheits schädigende Kohlenwass erstoffe @ 2\mod_1313047223540_2901.doc x @ 23803 @ @ 1 Measures: • As long as the process conditions are not absolutely safe, corresponding precautions, such as the use of a respiratory mask or the purging/detoxification of the ductwork, need to be taken prior to any intervention into the ductwork for maintenance or installation purposes.
Fault elimination Reaction release agent container empty • Acknowledge the fault signal with the STOP button on the front display • Refill the reaction release agent (see Chapter "Check and maintenance") • Press the START button to switch the plant to "AUTOMATIC" START sensor in the pre-separation container is covered for more than 1,800 seconds • Check the inflow and throttle down, if necessary • Check the hose pump of the splitting unit for tightness/function • Message goes out automatically after fault
Fault elimination The plant is in the STOP mode (e.g. after power outage or actuation of the STOP button) • Press the START button to switch the plant to "AUTOMATIC" No LED is lit, although operating voltage is applied to the power unit • Check the connection cable between the power unit and the plant control at the front • Check the plug-in connector of the connecting cable at the plant control • Check/replace the fuse of the power unit as follows: 1. Unscrew the screws of the housing cover 2.
Elements and components Pos : 140 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Bauteile und Komponenten @ 0\mod_1183638014355_2901.doc x @ 5475 @ 1 @ 1 16 Elements and components Pos : 141 /Beko T echnisc he Dokumentation/Bauteile und Komponenten/BEKOSPLIT /Bauteil e BS 11 @ 3\mod_1314082245604_2901.
Wearing parts Pos : 142 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Versc hleiß teil e @ 2\mod_1313565033400_2901.doc x @ 24145 @ 11 @ 1 17 Wearing parts Pos : 143 /Beko T echnisc he Dokumentation/Ersatzteile Z ubehör/BEKOSPLIT/Verschl eißteile BS 11 @ 3\mod_1314082356736_2901.doc x @ 25236 @ 111111 @ 1 Order no. Contents Designation 2800527 3, 4, 5 Pump hose set 2000389 6 Carbon brushes set Order no.
Accessories Pos : 146 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Z ubehör @ 0\mod_1232362905455_2901.doc x @ 13030 @ 1111 @ 1 19 Accessories Pos : 147 /Beko T echnisc he Dokumentation/Ersatzteile Z ubehör/BEKOSPLIT/Z ubehör BS 11 @ 3\mod_1314082467248_2901.doc x @ 25302 @ 111111111 @ 1 Order no.
National technical approval Pos : 151 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Allgemei ne bauaufsic htlic he Zul ass ung @ 2\mod_1313565620669_2901.doc x @ 24343 @ 111111111111 @ 1 21 National technical approval Pos : 152 /Beko T echnisc he Dokumentation/Z ulassungen und N or men/allgemeine Bauaufsichtliche Z ulas sung BS @ 3\mod_1314082916512_2901.
Declaration of conformity Pos : 154 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Konformi tätser kl ärung @ 0\mod_1210752269256_2901.doc x @ 8060 @ 1111111 @ 1 22 Declaration of conformity Pos : 155 /Beko T echnisc he Dokumentation/Z ertifi kate/Er klärungen/BEKOSPLIT 11- 16- EG-KonformSc an @ 3\mod_1314606096998_0.doc x @ 25770 @ 111 @ 1 Pos : 156 /---- Seitenumbruc h ---- @ 0\mod_1157028099015_0.
Declaration of conformity Pos : 157 /Beko T echnisc he Dokumentation/Z ertifi kate/Er klärungen/BEKOSPLIT 11- 16- EG-KonformWord @ 2\mod_1313154061222_2901.doc x @ 23940 @ 11 @ 1 BEKO TECHNOLOGIES GMBH 41468 Neuss, GERMANY Tel: +49 2131 988-0 www.beko.de EC Declaration of Conformity We hereby declare that the products indicated hereafter comply with the stipulations of the relevant directives and technical standards.
Declaration of conformity Pos : 160 /Beko T echnisc he Dokumentation/Global e T exte/Hi nweis Übers etzg. d. Orig.anl eitg. @ 1\mod_1260433478358_2901.doc x @ 17104 @ 11 @ 1 Pos : 161 /Beko T echnisc he Dokumentation/Global e T exte/Hi nweis Originalanleitung @ 1\mod_1260433346280_2901.
BEKOSPLIT® 11 43
Headquarter : 中华人民共和国 / China France BEKO TECHNOLOGIES S.à.r.l. Deutschland / Germany BEKO TECHNOLOGIES (Shanghai) Co. Ltd. BEKO TECHNOLOGIES GMBH Rm.606 Tomson Commercial Building 1 rue des Frères Rémy Im Taubental 7 710 Dongfang Rd. F- 57200 Sarreguemines D-41468 Neuss Pudong Shanghai China Tél. +33 387 283 800 Tel. +49 2131 988 0 P.C. 200122 Info.fr@beko.de beko@beko.de Tel. +86 21 508 158 85 Zone Industrielle info@beko-technologies.
