EN-US - english US Instructions for installation and operation Emulsion splitting plant 03-085 BEKOSPLIT® 11 (BS 11)
Dear customer, Thank you for deciding in favor of the BEKOSPLIT® 11 emulsion splitting system. The operating instructions describe the BEKOSPLIT® 11 splitting unit including a preseparation container with oil separation. Please read these installation and operating instructions carefully before mounting and starting up the system, and follow our directions.
1 Type plate .........................................................................................................................................4 2 Pictograms and symbols ...................................................................................................................5 3 Signal words in accordance with ISO 3864 and ANSI Z 535 ..............................................................6 4 4.1 4.2 4.3 4.4 General advice.........................................................
Type plate Pos: 1 / Beko Technische Dokum e nt at ion/ G lobale Text e/ A lgem e iner Hin we is BEKO S PLI T @ 0\ m od_121032207 2075_1 5098. docx @ 15183 @ @ 1 Pos: 2 / Beko Technische Dokum e nt at ion/ Über schr if t en/ 1/ Typenschi ld @ 2\ m od_1313564 618548 _15098. docx @ 24015 @ 1 @ 1 1 Type plate Pos: 3 / Beko Technische Dokum e nt at ion/ Techni sche Dat en/ BE KO SPLI T/ Type nschi ld BE KO SPLI T @ 2\ m od_1313655 688054_ 15098. docx @ 24422 @ @ 1 The type plate is at the housing.
Pictograms and symbols Pos: 5 / Beko Technische Dokum e nt at ion/ Über schr if t en/ 1/ Pikt ogr am m e und Sym bole @ 1\ m od_12907735 95840_ 15098. docx @ 20525 @ 1 @ 1 2 Pictograms and symbols Pos: 6 / Beko Technische Dokum e nt at ion/ Pikt ogr am m e/ G ef ahr War nung Vor sicht gelb @ 2\ m od_1312813911877 _15098.
Signal words in accordance with ISO 3864 and ANSI Z 535 Pos: 17 / - - - Seit enum br uch - - - @0\ m od_1157028099015_ 0. docx @ 15320 @ @ 1 Pos: 18 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ Signa lw or t e nach I SO 3864 und ANSI Z 535 @ 2\ m od_1313660707004_1 5098. docx @ 24481 @ 1 @ 1 3 Signal words in accordance with ISO 3864 and ANSI Z 535 Pos: 19 / Beko Technische Dok um ent at ion/ Sich er heit / Sign al wor t e I SO + ANSI @ 0\m od_1213340310 421_150 98.
General advice Do not fill any foreign liquid into the preseparation container of the BEKOSPLIT® 11, as this may impair the splitting process! The BEKOSPLIT® 11 and the preseparation container must only be transported when empty! Due to continuous technical development, we reserve the right to implement necessary modifications without prior notice. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES GMBH.
General advice Pos: 33 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1. 1/ Spezie le S icher he it shinw eise @ 2\ m od_131356 477129 4_1509 8. docx @ 24048 @ 2 @ 1 4.3 Special safety instructions Pos: 34 / Beko Technische Dok um ent at ion/ Sich er heit / Hin wei s Um gebungs bedin gungen b lau @ 2\ m od_13129677 25001_ 15098. docx @ 23221 @ @ 1 NOTE! Ambient conditions! In the event of external overheating, parts of the plant can be destroyed.
General advice CAUTION! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning. The BEKOSPLIT® 11 is only intended for condensate from compressed-air compressors. Other liquids can be aggressive, corrosive, caustic, toxic, or flammable, and contain fire-accelerating constituents. In addition, harmful gases may be released. Pos: 42 / Beko Technische Dok um ent at ion/ Sich er heit / Vor sicht Schl agende Sc hläuch e gelb @ 2\ m od_131298 5402347 _15098.
Proper use Pos: 46 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ Best im m ungsgem äße Ver wendun g @ 0\ m od_1183637706 293_15 098. docx @ 15103 @ 1 @ 1 5 Proper use Pos: 47 / Beko Technische Dok um ent at ion/ Best im m ungsgem äß e Ver wend ung/ BE KO SPLI T/ Best im m ung. Ver wen d. BS @ 2\ m od_1313680983 269_15 098. docx @ 24492 @ @ 1 The emulsion splitting plant serves to process emulsified compressor condensates in accordance with the legal stipulations.
Technical data Pos: 53 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ Technisc he Dat en @ 0\ m od_11843295 70967_ 15098. docx @ 15131 @ 1 @ 1 7 Technical data Pos: 54 / Beko Technische Dok um ent at ion/ Techn ische Dat en/ B EKO SPLI T/ Tec hn. Dat en BS11 @ 2\ m od_1313997 667878 _15098. docx @ 24532 @ @ 1 Max. throughput capacity 3.3 gal/h Max. compressor performance 7.4 ft³/m Filling volume reactor 2.2 gal Filling volume preseparation container 70 l (18.
Dimension drawing Pos: 56 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1M aßzeic hnung @ 0\ m od_118363 8072605 _15098. docx @ 15109 @ 1 @ 1 8 Dimension drawing Pos: 57 / Beko Technische Dok um ent at ion/ Techn ische Dat en/ M asszeic hnung @ 0\ m od_118456 981528 0_15098. docx @ 1513 5 @ @ 1 Pos: 58 / Beko Technische Dok um ent at ion/ Techn ische Dat en/ B EKO SPLI T/ M assze ichnung Er gä nzung BS @ 2\ m od_13139 988647 46_150 98.
Function Pos: 60 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ Funkt ion @ 0\ m od_1183637 775808 _15098. docx @ 15104 @ 1 @ 1 9 Function Pos: 61 / Beko Technische Dok um ent at ion/ Funkt ion/ B EKO S PLI T/ BS 11- Funkt ion sbeschr ei bung @ 2\ m od_1313999 216722_ 15098. docx @ 24598 @ @ 1 The oil-containing condensate can be supplied under pressure to the BEKOSPLIT (1).
Installation Pos: 63 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ I nst allat ion @ 0\ m od_1183637 835418 _15098. docx @ 15105 @ 1 @ 1 10 Installation Pos: 64 / Beko Technische Dok um ent at ion/ Sich er heit / Hin wei s All gem ein bl au @ 2\ m od_131296625 0115_1 5098. docx @ 23122 @ @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Installation CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases. Pos: 71 / Beko Technische Dok um ent at ion/ Sich er heit / M aßnahm en G esundhe it sschädig ende Koh len wasser st of f e @ 2\ m od_1313047223540_1 5098.
Installation During the installation, the legal provisions need to be adhered to. The following points need to be observed in particular: • Move the BEKOSPLIT® 11 and the preseparation containers only when empty, and with suitable means of transportation (e.g. on pallets. • The BEKOSPLIT® 11 is top-heavy. Watch for protruding parts.
Electrical installation Pos: 78 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ Elekt r ische I nst allat ion @ 0\ m od_118363850 7355_1 5098. docx @ 15116 @ 1 @ 1 11 Electrical installation Pos: 79 / Beko Technische Dok um ent at ion/ Sich er heit / Hin wei s All gem ein bl au @ 2\ m od_131296625 0115_1 5098. docx @ 23122 @ @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Electrical installation Installation power supply unit box During the transport, the power supply unit box (1) is in the splitting unit. For the operation, the power supply unit box (1) needs to be installed in such a manner that the power switch (2) is visible and accessible. To allow the complete disconnection from the network, the power plug must be visible and well accessible. Carry out installation works, e.g. VDE 100 / IEC 60364.
Electrical installation If operating voltage is applied, and if the BEKOSPLIT is in standby in the AUTO mode (start sensor uncovered), the KR2 relay will become operative. The contact (terminals 23-24) is closed. Without operating voltage, in the STOP mode or during functioning in the AUTO mode, relay KR2 will drop off. The contact (terminals 23-24) is open. For installation, remove the protective caps of the front panel, unscrew the screws, and remove the cover of the housing.
Electrical installation Pos: 88 / Beko Technische Dok um ent at ion/ G lobal e Text e/ Legende Far bkür zel +Abkür zun gen @ 6\ m od_13751643 07490_ 15098.
Electrical installation Pos: 90 / - - - Seit enum br uch - - - @0\ m od_1157028099015_ 0.
Start-up Pos: 91 / Beko Technische Dok um ent at ion/ Über schr if t en/ 1/ I nbet r iebnahm e @ 2\ m od_1313564978 210_15 098. docx @ 24114 @ 1 @ 1 12 Start-up Pos: 92 / Beko Technische Dok um ent at ion/ Sich er heit / Hin wei s All gem ein bl au @ 2\ m od_131296625 0115_1 5098. docx @ 23122 @ @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Start-up Pos: 99 / Beko Technische Dok um ent at ion/ Sich er heit / Vor sicht G esundheit sschä dige nde Koh lenw asser st of f e gelb @ 2\ m od_1312968017604 _15098. docx @ 23254 @ @ 1 CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases.
Start-up 2. Filling-in the reaction release agent Fill the reaction release agent into the storage reservoir of the dosing device using the enclosed shovel. 3. Voltage supply • Connect the voltage supply. • Switch the main switch at the power supply unit box (1) to "ON". • Press the START button on the display. • The BEKOSPLIT emulsion splitting plant is in automatic mode.
Start-up 4. Filling reactor • Fill the reactor (3) of the BEKOSPLIT-splitting plant with tap water until it spills into the discharge channel. • Stop the water supply. 5. Filling the preseparation container • Fill the preseparation container (2) with tap water via the pressure relief chamber. • As soon as the liquid level reaches the START sensor, the agitator of the BEKOSPLIT will start. • Stop the water supply. The operating level of the preseparation container is reached.
Operation Pos: 104 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Bet r ieb @ 0\ m od_12154397 46235_1 5098. docx @ 15241 @ 1 @ 1 13 Operation Pos: 105 / Beko Technische D okum ent at ion/ Sic her heit / War nung uner lau bt e Eingr if f e gelb @ 2\ m od_1312984 381835_ 15098. docx @ 23398 @ @ 1 Warning! Unauthorized interventions! Unauthorized interventions may endanger persons and plants and lead to malfunction.
Operation Pos: 109 / Beko Technische D okum ent at ion/ I nst allat io n/ BEKO S PLI T/ Bet r ieb- Tast enf unkt ion B S 11/ 12 neu @ 10\ m od_1424770112 371_15 098. docx @ 47450 @ 2 @ 1 1. START button • Switching-on the splitting unit 2. STOP button • Switching-off the splitting unit • Acknowledgement of trouble indications 3. AUTOMATIC mode • The splitting unit is serviceable or is in processing operation 4. STOP mode 5. Enhanced filling level • START sensor covered for more than 1,800 s 6.
Operation 13.1 Dosage setting Through the dosage setting, the splitting agent supply of the BEKOSPLIT can be varied over time. The time variation of the splitting agent supply is required in order to achieve a better splitting result at variances in the condensate. Variances in the condensate can occur • with an increasing runtime of the used compressor, • at extreme variations of the temperature and air humidity, which change the oil-water ratio, • through the energization of further compressors.
Control and maintenance Pos: 111 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Kont r olle un d War t ung @ 0\ m od_1183637885371_ 15098. docx @ 15106 @ 1 @ 1 14 Control and maintenance Pos: 112 / Beko Technische D okum ent at ion/ Sic her heit / Hi nwe is Al lgem ein b lau @ 2\ m od_13129662 50115_ 15098. docx @ 23122 @ @ 1 For safe operation, the plant must only be operated and maintained in accordance with the indications in these operating instructions.
Control and maintenance Pos: 118 / Beko Technische D okum ent at ion/ Sic her heit / Vor sicht G esundhe it sschädig ende Koh len wasser st of f e gelb @ 2\ m od_131296801760 4_1509 8. docx @ 23254 @ @ 1 CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases.
Control and maintenance Pos: 123 / Beko Technische D okum ent at ion/ War t ung/ BEKO S PLI T/ War t ung BS 11 Reakt ionst r ennm it t el einf ül len @ 3\ m od_131402 114932 9_15098. docx @ 2500 3 @ @ 1 Filling-in the reaction release agent Fill the reaction release agent into the storage reservoir of the dosing device using the enclosed shovel. Pos: 124 / Beko Technische D okum ent at ion/ War t ung/ BEKO S PLI T/ War t ung BS 11 Filt er sackwec hsel @ 4\ m od_134336 926351 1_1509 8.
Control and maintenance Pos: 126 / Beko Technische D okum ent at ion/ War t ung/ BEKO S PLI T/ War t ung BS 11 G r undr einigung @ 3\ m od_131402 148840 7_15098. docx @ 2510 2 @ @ 1 Basic cleaning Depending on the dirt accumulation from the ductwork of the compressor system, a bi-annual basic cleaning may be necessary.
Fault elimination Pos: 128 / Beko Technische D okum ent at ion/ Sic her heit / Hi nwe is Funkt ionspr üf ung B EKO S PLI T blau @ 2\ m od_1312966 523621_ 15098. docx @ 23155 @ @ 1 System performance tests, installation, setting and maintenance measures must only be carried out by authorized and skilled personnel. Only instructed personnel are authorized to carry out settings during the operation.
Fault elimination CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner. Particles which are contained in high-temperature gases. Pos: 136 / Beko Technische D okum ent at ion/ Sic her heit / M aßnahm en G esundhe it sschädi gende Koh len wasser st of f e @ 2\ m od_1313047223540_ 15098.
Fault elimination Reaction release agent container empty • Acknowledge the trouble indication with the STOP button on the front display • Refill the reaction release agent (see the "Check and maintenance" section) • Switch the plant to "AUTOMATIC OPERATION" with the START button START sensor in the preseparation container covered for more than 1,800 seconds • Check the intake, and reduce, if required • Check the tube pump of the splitting unit for tightness/functioning • Subsequent to the fault eliminatio
Fault elimination No LED is on, although operating voltage is applied to the power supply unit • Check the connecting cable between the power supply unit and the frontside plant control • Check the plug contact of the connecting cable at the plant control • Check/replace the fuse of the power supply unit as follows: 1. Unscrew the screws of the housing cover. 2. Remove the housing cover and place it on the BEKOSPLIT® 11. 3.
Elements and components Pos: 141 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Baut ei le und Kom pone nt en @ 0\ m od_11836380143 55_1509 8. docx @ 15108 @ 1 @ 1 16 Elements and components Pos: 142 / Beko Technische D okum ent at ion/ Baut ei le und Kom pon ent en/ BEKO S PLI T/ Baut ei le BS 11 @ 3\ m od_131408 224560 4_15098.
Spare parts Pos: 145 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Er sat zt eile @ 2\ m od_13135650 85764_ 15098. docx @ 24180 @ 1 @ 1 18 Spare parts Pos: 146 / Beko Technische D okum ent at ion/ Er sat zt eile Ver br auch sm at er iali en Zubehör / BE KO SPLI T/ Er sat zt eil e BS 11 @ 3\ m od_131408241 4271_1 5098. docx @ 25271 @ @ 1 Order no.
Dismantling and disposal of the plant Pos: 149 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Abbau und Ent sor gun g der Anlage @ 3\ m od_131592 434394 8_15098. docx @ 2603 1 @ 1 @ 1 20 Dismantling and disposal of the plant Pos: 150 / Beko Technische D okum ent at ion/ Ent sor gung/ Abb au + Ent sor gung BS @ 3\ m od_131592 2806501 _15098. docx @ 25964 @ @ 1 When dismantling the BEKOSPLIT® 11, all parts and operating media related must be disposed of separately.
Declaration of conformity Pos: 155 / Beko Technische D okum ent at ion/ Über schr if t en/ 1/ Konf or m it ät ser klär ung @ 0\ m od_1210752269 256_15 098. docx @ 15184 @ 1 @ 1 22 Declaration of conformity Pos: 156 / Beko Technische D okum ent at ion/ Zer t if ikat e/ Er klär unge n/ BEKO M AT BEKO S PLI T 11- 16- EG - Konf or m Scan @ 3\ m od_131460609 6998_0. docx @ 25771 @ @ 1 Pos: 157 / - - - Seit enum br uch - - - @0\ m od_1157028099015 _0.
Declaration of conformity Pos: 158 / Beko Technische D okum ent at ion/ Zer t if ikat e/ Er klär unge n/ BEKO M AT BEKO S PLI T 11 - 16- EG - Konf or m Wor d @ 2\ m od_1313154061222_ 15098. docx @ 23967 @ @ 1 BEKO TECHNOLOGIES GMBH 41468 Neuss, GERMANY Tel.: +49 2131 988 0 www.beko.de EC Declaration of Conformity We hereby declare that the products indicated hereafter comply with the stipulations of the relevant directives and technical standards.
Declaration of conformity Pos: 160 / Beko Technische D okum ent at ion/ G loba le Text e/ Hin weis Ü ber set zg. d. Or ig. anleit g. @ 1\ m od_1260433478358 _15098.
A M Ablauf 16 Accessories 38 Advice, general 6 ANSI Z 535 6 Approval 39 Area of installation 16 AUTOMATIC mode 27 Maintenance 29 Mounting 14 B Operation 26 Operation at the display 26 Breathing protection 5 C Cleaning measures 30 Components 37 Control 29 D Data 11 Declaration of conformity 40 Dimension drawing 12 Dimensions 12 Dismantling of the plant 39 Disposal 39 Dosiereinstellung 28 E Electrical installation 17 Elements 37 Emptying the oil receiver 31 Enhanced filling level 27 Exclusion from the s
Headquarter 中华人民共和国 / China France Deutschland / Germany BEKO TECHNOLOGIES (Shanghai) Co. Ltd. BEKO TECHNOLOGIES S.à.r.l. Zone Industrielle Rm.606 Tomson Commercial Building 710 Dongfang Rd. 1 rue des Frères Rémy F- 57200 Sarreguemines Tél. +33 387 283 800 BEKO TECHNOLOGIES GMBH Im Taubental 7 D-41468 Neuss Tel. +49 2131 988 0 beko@beko-technologies.com Pudong Shanghai China P.C. 200122 Tel. +86 21 508 158 85 Info.fr@beko.de info@beko-technologies.
