Install Instructions
Operation
Brazed Plate Heat Exchangers Installation, Operation, and Maintenance Manual 9
WARNING:
A heat exchanger is a pressure vessel designed for operation at certain 
specific limits of pressure and temperature.  The cooling or process system, 
which includes the heat exchanger, must be safeguarded with safety valves 
and controls so that these heat exchanger design conditions are not 
exceeded. All operating personnel should be made aware of these specific 
design pressures and temperatures prior to start-up.
1. Insure the entire system is clean prior to start-up to prevent plugging of passages with debris. The 
use of strainers or settling tanks in pipelines leading to the heat exchanger is recommended.  The 
recommended strainer size is 20-24 mesh.
2. Start operating gradually.  See Table 6 for suggested start-up and shut-down procedures for most 
applications. If in doubt, consult the nearest Xylem Heat Transfer representative for specific 
instructions. 
3. Do not operate the heat exchanger under pressure and/or temperature conditions in excess of the 
specified design limits shown on the nameplate attached to the heat exchanger.
4. Drain all fluids when shutting down to eliminate possible freeze-up and/or corrosion issues.
Type of 
Fluid
Relative 
Temperature
Type of 
Fluid
Relative 
Temperature
Start-Up 
Procedure
Shut-Down 
Procedure
Liquid Hot Liquid Cold
Start both fluids 
gradually at the 
same time.
Shut down both 
fluids gradually at 
the same time.
Gas Hot Liquid Cold
Start cold fluid first 
then hot fluid.
Shut down hot fluid 
gradually then cold 
fluid.
Condensing 
Gas
Hot Liquid Cold
Start hot fluid first 
then slowly start 
cold fluid. Avoid 
temperature 
shock.
Shut down cold 
fluid first then hot 
fluid.
Liquid or 
Gas
Hot
Vaporizing 
Liquid
Cold
Start hot fluid first 
then cold fluid.
Shut down cold 
fluid first then hot 
fluid.
TABLE 6










