Installation, Operation and Service Manual Ultra Setter™ Pressure Independent Control Valves
Table of Contents Table of Contents Introduction and Safety..................................................................................................................2 Introduction..................................................................................................................................2 Safety.............................................................................................................................................2 Safety message levels......................
Introduction and Safety Introduction and Safety Introduction Purpose of this manual The purpose of this manual is to provide necessary information for: • Installation • Operation • Maintenance CAUTION: Read this manual carefully before installing and using the product. Improper use of the product can cause personal injury and damage to property, and may void the warranty. NOTICE: Save this manual for future reference, and keep it readily available at the location of the unit.
Introduction and Safety Definitions Safety message level NOTICE: Indication DANGER: A hazardous situation which, if not avoided, will result in death or serious injury WARNING: A hazardous situation which, if not avoided, could result in death or serious injury CAUTION: A hazardous situation which, if not avoided, could result in minor or moderate injury Electrical Hazard: The possibility of electrical risks if instructions are not followed in a proper manner • A potential situation which, if no
Introduction and Safety Precautions before work Observe these safety precautions before you work with the product or are in connection with the product: • Provide a suitable barrier around the work area, for example, a guard rail. • Make sure that all safety guards are in place and secure. • Make sure that you have a clear path of retreat. • Make sure that the product cannot roll or fall over and injure people or damage property.
Transportation and Storage Transportation and Storage Inspect the delivery Inspect the package 1. Inspect the package for damaged or missing items upon delivery. 2. Note any damaged or missing items on the receipt and freight bill. 3. File a claim with the shipping company if anything is out of order. If the product has been picked up at a distributor, make a claim directly to the distributor.
Product Description Product Description General description The Ultra Setter is a pressure independent combination temperature control, balance, and commissioning valve for use in hydronic HVAC systems. WARNING: California Proposition 65 warning! This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. NOTICE: This product is not intended for potable water applications.
Product Description Operational limits Maximum Limitations Valve Temperature ºF (ºC) #125 Flange Ultra Setter #250 Flange 32ºF (0ºC) to 250ºF (120ºC) — Fluid 34ºF (1ºC) to 122ºF (50ºC) — Ambient Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual Max.
Installation Installation Installation precautions WARNING: Installation and maintenance must be performed by a qualified professional. CAUTION: • Make sure that all connecting pipe work is water tight. Safety rules • Service should not be performed on any valve in an active hydronic loop. • Before attempting to make any required adjustments, properly isolate and drain the branch loops or system that require service and allow the valves to reach a safe handling temperature and zero pressure condition.
Installation NOTICE: Never use the valve as a form of piping support. Support the valves and piping according to the local building code. Failure to follow these instructions may result in property damage. Install flanged connections • Flanged Ultra SetterTM pressure independent control valves are not furnished with companion flanges, gaskets, nuts, and bolts. • Check and make sure the gaskets do not extend into the inside diameter of the pipe.
Installation NOTICE: Must disconnect all actuator stem connections and anti-rotation devices that may be found on the actuator before rotating the actuator. Failure to do so will change the maximum GPM flow rate setting of the valve. 2. Assemble actuator to valve and wire connections per actuator manufacturer's instructions. Attach insulation To maximize energy savings, attach insulation to the valve after the system has been balanced.
Operation Operation Recommended operating procedures WARNING: • Burn hazard. Water temperatures higher than 100°F (38°C) can be dangerous. Take all necessary precautions to prevent water or steam leakage. • Hot water leakage can occur from readout valves during probe insertion and during hookup of readout kit. Follow the safety instructions supplied with readout probes and readout kits. • Installation and maintenance must be performed by a qualified professional. CAUTION: Avoid pipe strain.
Maintenance Maintenance Precautions WARNING: • All procedures must be performed by qualified personnel. • When the process fluid is hazardous, thermal (hot or cold), or corrosive, take extra precautions. Employ the appropriate safety devices and be prepared to control a process media leak. • Always wear protective clothing and equipment to safeguard the eyes, face, hands, skin, and lungs from the particular fluid in the line.
Maintenance NOTICE: The use of thread sealants and lubricants on threads also provides lubricity. Overapplication of torque can damage to the valve port or component. 7. Properly assembled valve components will immediately seal to moderate pressure (100 PSI or less). For maximum pressure resistance, allow the Loctite 5671 or RectorSeal No. 52 thread sealant to cure for 24 hours. PTFE tape typically does not require curing to achieve maximum pressure resistance.
Product warranty Product warranty Commercial warranty Warranty.
Product warranty Consumer warranty Warranty.
Product warranty To make a warranty claim, check first with the dealer from whom you purchased the product or call the following number for the name and location of the nearest dealer providing warranty service. For Goulds Water Technology contact 315-568-7123. For all other products, contact 847-966-3700.
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