Manual

ManualsBrandsBelt Drives ManualsFor motorcyclesTF-2000

INSTALLATION FOR TOP FUEL 14MM DRIVE

Kit numbers TF-1000, TF-2000

Refer to Warranty, Introduction, belt tracking and starter gear problems, alignment procedure and 3" Electric

Start Installation for FXR and Softail for general instructions.

1. Install oil line fittings on back side of motor plate, cut hose to make 2 pieces, top fitting is for oil return ( oil out

of filter), bottom fitting is for oil feed ( oil into filter).

2. Install motor plate with alternator cover over engine spacer and install

the 2 standoffs. Be sure that the motor plate is aligned properly.

Fig. 1

Fig. 2

Fig. 3

3. Install threaded oil filter mount on front side of motor plate, grease

rubber gasket on oil filter and install hand tight. (Fig. 4 & 5) Install starter

pinion gear supplied with kit. (See PG-100 Installation).

Fig. 4

Summary of content (5 pages)

PAGE 1
INSTALLATION FOR TOP FUEL 14MM DRIVE Kit numbers TF-1000, TF-2000 Refer to Warranty, Introduction, belt tracking and starter gear problems, alignment procedure and 3" Electric Start Installation for FXR and Softail for general instructions. 1. Install oil line fittings on back side of motor plate, cut hose to make 2 pieces, top fitting is for oil return ( oil out of filter), bottom fitting is for oil feed ( oil into filter). 2.
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Fig. 5 Fig. 6 4. The pictures below refer to special bushing enclosed which is used only to install front pulley, it is a tool only and must be removed after front pulley is installed. (Fig. 7) Fig. 7 5. Refer to 3" Electric Start Installation for FXR #5 & #6 for proper procedure for alignment. 6.
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Fig. 10 8. Install engine shaft nut and torque to Harley specifications. An electric impact may be used. (Fig. 11 & 12) Fig. 11 Fig. 12 9. Install clutch pack, there are 11 steels and 9 fibers, 2 steels go in first then alternate fibers and steels all the way out. (Fig. 13) Fig. 13 10. Install clutch hub nut with seal and torque nut to Harley specifications. An electric impact may be used. (Fig.
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Fig. 15 FIg. 14 11. Install starter housing. Be sure starter is aligned properly then bolt down securely. (Fig. 16) Fig. 16 12. Install front pulley cover. (Fig. 17) Fig. 17 13. Install pressure plate along with springs and shoulder bolts. IMPORTANT- there are 9 springs and bolts supplied with the kit, any number of springs and bolts can be used from 4 to 9 depending on how big the motor is and how much spring tension is needed for proper friction which will vary from bike to bike. (Fig. 18) Fig.
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14. Install clutch adjustment screw and adjust clutch as necessary. Refer to 3" Electric Start Installation for FXR. Install nut and tighten after clutch is adjusted. (Fig. 19) Fig. 19 15. Install rear pulley cover. (Fig. 20) Fig. 20 NOTE: THIS UNIT WAS DESIGNED USING A STOCK HARLEY-DAVIDSON MOTORCYCLE AND MAY NEED EXTRA CARE FOR PROPER FITMENT. REFER TO WARRANTY PAGE OF INSTALLATION GUIDE. For installation of the TF-2000 follow instructions above except for # 13 & 14.