User's Manual

ManualsBrandsBENDIX ManualsABS SystemBENDIX 13-PWR-1

CATALOG

13-PWR-1

BENDIX

PARTS CATALOG

Gen 4 and Gen 5 ABS

(formerly marketed under the Eaton

brand name)

Pages 13-PWR-16 to 13-PWR-25

Bendix ABS for Power Vehicles

Antilock and Traction Systems and Components.

Bendix EC-30 ABS

Pages 13-PWR-1 to 13-PWR-15

Summary of content (25 pages)

PAGE 1
BENDIX PARTS CATALOG CATALOG 13-PWR-1 Bendix ABS for Power Vehicles Antilock and Traction Systems and Components. Bendix EC-30 ABS Pages 13-PWR-1 to 13-PWR-15 Gen 4 and Gen 5 ABS (formerly marketed under the Eaton® brand name) Pages 13-PWR-16 to 13-PWR-25 ® BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
PAGE 2
CATALOG Antilock 13-PWR-2 EC-16 to EC-30 Changeover ETE L O OBS EC-16 ANTILOCK CONTROLLER EC-30 ANTILOCK CONTROLLER 801236 BRACKET KIT 800108 IMPORTANT NOTES BRACKET All EC-16 Electronic Controller part numbers are obsolete and replaced by a single EC-30 part number: Contains: 1 Bracket 4 1/4"-20 Hex Nuts 4 1/4"-20 Cap Screws When changing over from a valve mounted EC-16 to either the EC-17 or EC-30, it is necessary to separately purchase Controller Adapter Bracket 5004965 801236 Because the moun
PAGE 3
CATALOG Antilock EC-17 to EC-30 Changeover 13-PWR-3 EC-17 ANTILOCK CONTROLLER DIAGNOSTIC WINDOW CONNECTORS EC-17 & EC-30 SERVICE REPLACEMENT PIECE NUMBERS Service O.E.M. Pc. No. 800886 GENERIC 800965 VOLVO 800966 VOLVO 800967 GENERIC 800976 GM 800977 GM With Brkt. NO NO YES YES NO NO EC-30 Comments (NOTE 1) 801236 801233 801233 801236 801234 801235 GENERIC REPLACEMENT USE ON VOLVO VEHICLES USE ON VOLVO VEHICLES - REMOTE MOUNT W\BRKT. GENERIC REPLACEMENT - REMOTE MOUNT W\BRKT.
PAGE 4
CATALOG Antilock 13-PWR-4 EC-30 Controller EC-30 ANTILOCK CONTROLLER CONNECTORS O.E. Pc. No. 800854 5005927 5005928 5005929 5006796 5006797 5006819 5007575 5007720 5007768 5007769 5007772 5007774 5007775 5007776 5008189 5008190 5008191 5008376 5008377 5008378 5008379 5008380 5008470 5008471 5008472 5008473 5008474 5008475 5008476 5008508 5008602 5008603 5008604 5008605 5008847 5008848 5008849 5008857 5008858 5009026 5009040 5009046 5009047 5009048 5009049 5009050 5009117 Service Pc. No.
PAGE 5
CATALOG O.E. Pc. No. 5010346 5010347 5010348 5010349 5010350 5010351 5010352 5010353 5010354 5010355 5010356 5010357 5010358 5010359 5010360 5010362 5010364 Service Pc. No. 801202 801203 801204 801210 801211 801212 801233 801234 801235 801236 801237 801238 801180 801180 801181 801239 801166 O.E. Customer NA NA NA NA NA NA NA NA NA NA NA NA OTTAWA OTTAWA BLUE BIRD NA NA 13-PWR-5 Antilock EC-30 Controller Customer Pc. No. NA NA NA NA NA NA NA NA NA NA NA NA 90029598 90029599 46009 NA NA O.E. Pc. No.
PAGE 6
CATALOG 13-PWR-6 Antilock AR-1 Antilock Relay COVER CONTROLLER MOUNTING HOLE (4) MTG. BRACKET 4" DIMENSION "A" CONTROL PORT 1/4" P.T. MTG. BRACKET UNDRILLED UNTAPPED CONTROL PORT 1/4" P.T. SERVICE QUICK EXHAUST UNDRILLED UNTAPPED SUPPLY PORT 1/2"P.T. (2 Horizontal) SUPPLY PORT 1/2"P.T. DELIVERY PORTS DELIVERY PORTS (2Vertical) REMOTE MOUNT AR-1 THE REMOTE MOUNT AR-1 IS MOUNTED SEPARATE FROM THE ANTILOCK CONTROLLER AND UTILIZES A COVER. NO QUICK EXHAUST FUNCTION IS INCORPORATED.
PAGE 7
CATALOG 13-PWR-7 Antilock AR-1 Antilock Relay CAP SCREWS (4) GASKET 560355 CAP SCREWS (4) HOUSING CAP SCREWS (4) HOUSING ITEMS 13-20 10 PLUG HOUSING 11 10 CAP NUT PLUG 11 9 9 10 11 8 8 PISTON PISTON 9 8 PISTON SPRING 12 SPRING 12 (5.5 PSI version only) SPRING (5.5 PSI version only) (5.5 PSI version only) BODY BODY BODY 7 7 6 5 4 3 2 6 5 4 3 2 1 MAINTENANCE KIT 109368 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE: KEY NO. 1 2 3 4 5 6 7 8 9 10 11 KEY NO.
PAGE 8
CATALOG Antilock 13-PWR-8 AR-2 Antilock Relay CONTROLLER MOUNTING HOLE (4) BRAKE PROPORTIONING EXHAUST DIMENSION "A" 4" SERVICE PORT 1/4" P.T. MTG. BRACKET CONTROL PORT 1/8" P.T. SUPPLY PORT 1/2"P.T. DELIVERY PORTS (2 Horizontal) VIEW 1 FOR PART NOS. 65330 & 65364 DELIVERY PORTS (2 Vertical) UNDRILLED PORT Controller Adapter Bracket 5004965 SERVICE PORT 1/4" P.T. CONTROL PORT 1/4" P.T. Controller Adapter Bracket AR-1 valves that have an "A" dimension of 4.
PAGE 9
CATALOG 13-PWR-9 Antilock AR-2 Antilock Relay CAP SCREWS (4) ANTILOCK CONTROLLER 29 27 28 26 HOUSING 25 24 23 22 21 20 19 18 17 16 9 15 8 SPRING PISTON NOTE Detail parts other than those shown are not available for service. (5.5 PSI version only) 14 10 13 BODY 12 11 7 MAINTENANCE KIT 6 106932 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE: KEY QTY. DESCRIPTION NO.
PAGE 10
CATALOG Antilock 13-PWR-10 ATR-1 Antilock Traction Relay PORT B COVER PORT A 1/4" P.T. AIR CONNECTION MTG. BRACKET 1/4" P.T. AIR CONNECTION REMOTE MOUNT ATR-1 The remote mount version of the ATR-1 is designed to be mounted separate from the AntiLock/Traction controller and utilizes a cover. Service Replacement units without a cover are not intended for remote mounting.
PAGE 11
CATALOG 18 13-PWR-11 Antilock ATR-1 Antilock Traction Relay 17 16 15 14 9 16 13 8 12 10 11 Controller Adapter Bracket 5004965 7 6 5 4 3 2 1 MAINTENANCE KIT 109368 Contains the following parts keyed to the illustration above. KEY QTY. DESCRIPTION NO.
PAGE 12
CATALOG 13-PWR-12 Antilock NOT DRILLED OR THREADED COVER 1/4" P.T. AIR CONNECTION 1/4" P.T. AIR CONNECTION ATR-2 Antilock Traction Relay TRACTION SOLENOID (Non-Serviceable) NOT DRILLED OR THREADED MTG. BRACKET 1/4" N.P.T. AIR CONNECTION 1/4" N.P.T. AIR CONNECTION REMOTE MOUNT ATR-2 The remote mount version of the ATR-2 is designed to be mounted separate from the AntiLock/Traction controller and utilizes a cover. Service Replacement units without a cover are not intended for remote mounting.
PAGE 13
CATALOG Antilock ATR-2 Antilock Traction Relay 13-PWR-13 NOTE DETAIL AND SUB-ASSEMBLY PARTS OTHER THAN THOSE SHOWN IN THE MAINTENANCE KIT ARE NOT AVAILABLE FOR SERVICE. MAINTENANCE KIT 27 25 23 26 9 21 24 20 22 19 8 16 18 14 17 12 PISTON SPRING 10 (ONLY IN 5.5 PSI CRACK VALVES) BODY 7 6 5 109359 CONTAINS THE FOLLOWING PARTS KEYED TO THE EXPLODED ILLUSTRATION: 15 13 11 KEY QTY. NO.
PAGE 14
CATALOG Antilock 13-PWR-14 M-21 Modulator M-21 CHANGEOVER Pc. No. 65337 65412 108575 550414 550436 550443 550530 5002620 5006703 Service Pc. No. 65337 65337 65337 65337 65337 65337 65337 65337 65337 THREE PIN CONNECTOR SUPPLY PORT 1/2" PT MOUNTING HOLES (2) .35" DIA. DELIVERY PORT 1/2" PT Interchange Note An M-21 can be replaced with an M-30 however note that the air lines (supply & delivery) do not enter the valves in the same position relative to the electrical connector.
PAGE 15
CATALOG Pc. No. SUPPLY PORT DELIVERY PORT MOUNTING HOLES (2) .35" DIA. CONNECTOR EXHAUST PORT M-30 ANTILOCK MODULATOR STC Air Connection (Snap-To-Connect) 13-PWR-15 Antilock M-30 Modulator 800665 800968 801077 801323 M-30 MODULATOR SERVICE PART NUMBERS Supply Delivery Conn.
PAGE 16
CATALOG 13-PWR-16 Truck, Bus, Coach Antilock Cab-Mount Electronic Control Units (ECUs) Truck, Bus, Coach Basic Generation 5 Control Unit With Power Line Carrier (PLC) 4-Channel ABS only, No Engine Data Link, Retarder Control via Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300342 X XX 300 Basic Generation 4 Control Unit 4-Channel ABS Only, No Engine Data Link, Basic Flanges, Retarder Control via Relay . . . . . . . . . . . . . . . . .
PAGE 17
Frame-Mount Electronic Control Units (ECUs) Truck, Bus, Coach Antilock CATALOG 13-PWR-17 Truck, Bus, Coach Basic Generation 5 Control Unit With Power Line Carrier (PLC) 4-Channel ABS only, No Engine Data Link . . . . . 300343 Basic Generation 4 Control Unit 4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300199 4-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300208 Standard Generation 5 Control Unit With Power Line Carrier (PLC) 6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . .
PAGE 18
CATALOG 13-PWR-18 Truck/Tractor Antilock Truck/Tractor ABS Modulator Valves Truck/Tractor THREADED CONNECTOR 1 TWIST LOCK CONNECTOR 2 4 3 209UX002 Pressure Modulator Valves (1) 12 volt, Threaded, Metric-Threaded Ports . (1) 12 volt, Threaded, Metric-Threaded Ports . (2) 12 volt, Twist-lock, NPT-Threaded Ports . . (2) 12 volt, Twist-lock, NPT-Threaded Ports . . (3) 24 volt, Military, with 900 Snorkel . . . . . . . . (4) 24 volt, Military, with High Flow Snorkel . . .
PAGE 19
Truck, Bus, Coach Antilock Traction Control Valves, Relay Valves CATALOG 13-PWR-19 209UX004 1 2 3 Traction Control Valves (1) 12 volt, Single Channel, Threaded Connectors . . . . . . . . (1) 24 volt, Military, Single Channel, Threaded Connectors . (2) 12 volt, Single Channel, Twist-lock Connectors . . . . . . . . (3) Dual Channel, Threaded Connectors . . . . . . . . . . . . . . . . 300132 300128 300354 300074 Truck/Tractor Relay Valves 1 2 Four Port Tractor Relay Valves (1) 4.
PAGE 20
CATALOG 13-PWR-20 Truck, Bus, Coach Antilock Rear Axle Valve Assemblies Rear Axle Valve Assemblies with Threaded Connectors 1 Rear Axle Valve Assemblies with Threaded Connectors (1) 4.0 PSIG Crack Pressure (fittings provided by OEM) . . . . . . . . . . . . . . . . 300202 (1) 5.5 PSIG Crack Pressure (fittings provided by OEM) . . . . . . . . . . . . . . . . 300203 2 (2) 4.0 PSIG Crack Pressure (two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300200 (2) 5.
PAGE 21
CATALOG Spring Brake Control Valves Antilock 13-PWR-21 1 Spring Brake Control Valves (1) TEV (Spring Brake Priority) . . . . . . . . . . . . 300251 (2) STEV (Service Brake Priority) . . . . . . . . . . 300252 BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
PAGE 22
CATALOG Antilock 13-PWR-22 Extension Harnesses SENSOR CONNECTION HARNESS CONNECTION Wheel End Speed Sensor Extension Harnesses 3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300257 6.6 ft. (2.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300258 9.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300259 13.2 ft. (4.0 m.) . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 23
Tractor/Truck Wiring Harness Accessories CATALOG Antilock 13-PWR-23 BLACK GREEN Motor Coach Harnesses Gen 4 or 5 2S-2M, Rear, Four Channel Threaded Connector Connectors 12 ft. (3.6 m.) and 10 ft. (3.0 m.), Sensors 12 ft. (5.6 m.) . . . . . . . . . . . . . . . . . . . 300241 Connectors 22 ft. (6.7 m.) and 20 ft. (6.1 m.), Sensors 22 ft. (6.7 m.) . . . . . . . . . . . . . . . . . . . 300320 Motor Coach Front Chassis Harnesses Four Channel, Threaded Connector Connectors 20 ft. (6.1 m.) and 22 ft. (6.7 m.
PAGE 24
CATALOG 13-PWR-24 Tractor/Truck Wiring Harness Accessories Continued Antilock BRAKE LIGHT SWITCH GRAY Power Harness 2.6 ft (0.8 m.), Packard Connectors 2.6 ft. (0.8 m.), Deutch J1939 Connector 1.0 ft. (0.3 m.). . . . . . 300182 Motor Coach Front Chassis Harnesses Four Channel, with Bayonet Connector Connectors 16 ft. (4.9 m.) and 18 ft. (5.5 m.), Sensors 20.7 ft. (6.3 m.) and 19.7 ft. (6.0 m.), Brake Light Switch Cable 31 ft. (9.4 m.) . . . . . 300394 GRAY Power Harness 34.5 ft (10.5 m.
PAGE 25
Electronically-Controlled Brake System Components CATALOG Antilock 13-PWR-25 X XX 300 1 2 3 Electronically Controlled Brake System Components (1) ECU, 12 volt . . . . . . . . . . . . . . . . . . . . . . . . 300158 (1) ECU, EBS 2.2 J1939 12 volt (Volvo) . . . . . . 300326 (2) Treadle Valve . . . . . . . . . . . . . . . . . . . . . . . 300159 (3) Pressure Control Module, 1 Channel, 12 volt, Metric Threads . . . . . . . . . . . . . . . . . .