Service manual

12
position the unit for ease of installation. Locate the
bracket such that it cradles the end cover as shown in
Figure 9. Utilizing the two 2-3/8" long cap screws, lock
nuts and special washers provided with the AD-9
air
dryer retrofit unit, attach the lower mounting bracket and
torque to 270-385 in. lbs.
2. Assemble the mounting strap and upper mounting
bracket as illustrated in Figure 10, by utilizing the 5/16"
cap screw (25) and sleeve nut (28).
3. Place the upper bracket assembly onto the shell of the
AD-9
air dryer and orient it so that it bears entirely on
the cylindrical surface and does not extend onto the
domed top. The slot spacing between the upper and
lower bracket should be a minimum of 5.5 inches apart.
Do not tighten strap onto the shell at this time.
4. Mount the AD-9
air dryer on the vehicle using 3/8" bolts
(grade 5 min.) and washers. Torque to 25 ft. Ibs. (300
inch pounds.) After positioning and mounting the upper
bracket assembly according to the installation
requirements, torque the 5/16" nut to 80-120 in. Ibs. to
tighten strap onto the shell.
CONNECTING THE AIR LINES
PURGE CONTROL LINE
1. Install a purge control air line having a minimum inside
diameter of 3/16 inches between the AD-9
air dryer
end cover control port and an unused unloader port on
the governor. The control line must be plumbed direct to
the governor and not in series with automatic drain valves,
lubrication systems, etc.
2. The control line should slope downward to the end cover
without forming potential water traps.
DISCHARGE LINE
General:
Refer to Appendix A, Table A for recommended discharge
line lengths and sizes for various vehicle applications and
vocations.
PURGE EXHAUST LINE
1. If it is necessary to direct AD-9
air dryer discharge
contaminants away from vehicle components it may be
necessary to purchase a special exhaust cover for the
AD-9
air dryer (Pc. No. 5003838). A one inch (25.4
mm) I.D. hose can be clamped on the special AD-9
air
dryer exhaust cover.
FIGURE 11 - AD-9
AIR DRYER CHARGE CYCLE
COMPRESSOR
10 AMP - 12V
5 AMP - 24V
SUP
CO N
14 GA WIRE
TO IGNITION
& GROUND
SAFETY VALVE
DEL
TO RESERVOIR
#2
RESERVOIR
#1
GOVERNOR
UNLOADER
PORT
DELIVERY
SUPPLY
CONTR OL
(
HIDDEN
)
FUSE
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