User's Manual
BW1974 © 2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 12/2012 • All Rights Reserved
The color coding of the brake system schematic follows TMC Recommended Practice #423
Air Brake Component Identifi cationAir Brake Component Identifi cation
Specify genuine Bendix
®
replacement parts every time you service your air brake system.
• All genuine Bendix replacement parts are manufactured to meet original OE specifications to guarantee
quality, reliability and proper operating performance.
• Rely on genuine Bendix replacement parts to keep your air brake system operating efficiently.
• With thousands of authorized Bendix parts outlets across North America, you’re never far from quality
genuine Bendix Replacement parts.
C
S
C
S
TABS
1
21
17
17
8
20
9
19
20
17
2
17
21
14
ADB-22X
™
TABS-6
™
17
18
SR-5
™
19
ABS
Indicator
Lamp
17
20
MV-3
®
SL-4
™
11
TP-5
™
DC-4
®
10
17
EC-60
™
6
TCS-9000
™
Yaw Rate
Sensor
17
Brake Valve
7
Air Dryer
Safety
Valve
4
Compressor
Front Axle
Reservoir
Rear Axle
Reservoir
Brake
Chamber
19
Slack
Adjuster
Modulator
Antilock
Traction
Relay
ADB-22X
™
Antilock
Relay Valve
Slack
Adjuster
Wheel
Speed Sensor
Spring Brake
Chamber
QR-1C
®
17
Wheel
Speed
Sensor
7
7
System-Guard
®
Trailer Air Dryer
Cyclone
DuraDrain
™
21
ADB-22X
™
17
Wheel
Speed
Sensor
Spring
Brake
Chamber
Slack
Adjuster
M-32QR
™
2
Modulator
17
17
Steering Axle Sensor
Trailer (Supply) Trailer (Control) Trailer (Park)
TRAILERS:
Charging Primary Secondary Park (Supply) Parking (Control) Accessories
TRUCKS AND TRUCK TRACTORS:
zz
111
Valve Type Service Literature
MV-3
®
SD-03-3415
PP-1
®
SD-03-3611
PP-5
™
SD-03-3611
PP-7
™
SD-03-3617
PP-8
™
SD-03-3611
PP-DC
®
SD-03-3619
TW-1
™
SD-03-3602
Dash Valves
PP-1
®
PP-7
™
PP-8
™
TW-1
™
PP-DC
®
PP-5
™
MV-3
®
• MV-3
®
, PP-5
™
& PP-DC
®
available in service new only.
• PP-1
®
and PP-7
™
available in service new and remanufactured exchange.
8
Brake Valves
8
E-8P
®
E-6
®
E-7
™
E-10P
™
Valve Type Service Literature
E-6
®
SD-03-817
E-7
™
SD-03-818
E-8P
®
SD-03-830
E-10
™
SD-03-817
E-10P
™
SD-03-830
8
• E-6
®
,
E-7
™
, and E-8P
®
available in service new and
remanufactured exchange.
• E-10
™
and E-10P
™
available in service new only.
1515 1515
Valve Type Service Literature
R-12
®
SD-03-1064
R-14
®
SD-03-1064
R-12DC
®
SD-03-1068
BP-R1
®
SD-03-1067
Relay Valves
R-12
®
R-12
®
R-14
®
R-14
®
R-12DC
®
BP-R1
®
• Available in service new and remanufactured exchange.
1313
13
13
Spring Brake Valves
SR-1
™
R-7
™
SR-7
®
• SR-1
™
and R-7
™
available in service new
and remanufactured exchange.
Valve Type Service Literature
SR-1
™
SD-03-4508
SR-7
®
SD-03-9043
R-7
™
SD-03-4504
1111
Valve Type Service Literature
TP-3
®
SD-03-3652
TP-3DC
™
SD-03-3656
TP-5
™
SD-03-3655
Tractor Protection Valves
TP-3
®
TP-3DC
™
• Available in service new and remanufactured exchange.
12
Valve Type Service Literature
SC-1
™
& SC-2
™
SD-03-2201
SC-3
™
SD-03-2205
Single Check Valves
SC-1
™
& SC-2
™
SC-3
™
• All SC-1
™
and SC-2
™
check valves are replaced with an SC-3
™
.
Refer to catalog page for reference.
• Valves available in service new only.
3
• Available in service new and remanufactured exchange.
• IRV
™
& ICV
™
available in service new only.
Compressor Components
D-2
®
IRV
™
D-2A
™
ICV
™
ICV
™
Component Service Literature
D-2
®
& D-2A
™
SD-01-503
IRV
™
Inlet Regulating Valve SD-01-3408
ICV
™
Inlet Check Valve TCH-001-056
(Tech Bulletin)
5
Valve Type Service Literature
LQ-2
™
SD-03-950
LQ-4
™
SD-03-951
LQ-5
™
SD-03-953
Limiting Quick Release Valves
LQ-4
™
LQ-2
™
LQ-5
™
• Available in service new and
remanufactured exchange.
16
Valve Type Service Literature
R-6
™
SD-03-1060
RE-6
®
/RE-6NC
™
SD-03-1151
R-12P
™
SD-03-1063
Trailer/Dolly Relay Valves
R-12P
™
R-6
™
RE-6
®
RE-6NC
™
• Available in service new and remanufactured exchange.
10
10
Valve Type Service Literature
DC-4
®
SD-03-2202
DS-2
™
SD-06-1804
DS-1
™
N/A
Double Check Valves
and Stop Light Switch
DC-4
®
DC-4
®
DS-1
™
DS-2
™
10
• Available in service new and remanufactured exchange.
• Double Check Valves and DS-2
™
available in service new only.
4
Compressor
Type Service Literature
BX-2150
™
SD-01-331
Tu-Flo
®
400 SD-01-326
Tu-Flo
®
500 SD-01-326
Tu-Flo
®
501 SD-01-337
Tu-Flo
®
550 SD-01-333
Tu-Flo
®
700 SD-01-335
Tu-Flo
®
750 SD-01-344
Tu-Flo
®
1000 SD-01-326
Tu-Flo
®
1400 Catalog 01-M-1
DuraFlo 596
™
SD-01-670
BA-921
®
SD-01-3132 and SD-01-690
BA-922
®
SD-01-700
Compressors
Tu-Flo
®
501
BX-2150
™
Tu-Flo
®
1400
Tu-Flo
®
1000
Tu-Flo
®
400
Tu-Flo
®
500
Tu-Flo
®
700
Tu-Flo
®
550
Tu-Flo
®
750
DuraFlo 596
™
BA-922
®
BA-921
®
• Available in service new and remanufactured exchange.
6
Valve Type Service Literature
TC-2
™
SD-03-813
TC-6
™
SD-03-821
TC-7
™
SD-03-824
TCS-9000
™
SD-03-3674
Hand Trailer Control Valves
TC-6
™
TC-7
™
TCS-9000
™
• TC-2
™
available in service new
and remanufactured exchange.
• TC-6
™
, TC-7
™
and TCS-9000
™
available in service new only.
Air Disc Brake
Type Service Literature
ADB-22X
™
SD-23-7541
ADB-22X
™
• Available in OE only.
Air disc & drum brakes combined on a single
axle are shown for pictorial purposes only.
_ _ _ _ Indicates electrical connection
• Available in service new only.
Radar Systems & Cameras
FLR10
22
BlindSpotter
®
VORAD
®
VS-400
System Type Service Literature
SmarTire
®
Tire Pressure
Monitoring System
N/A
•Available in service new only.
Tire Pressure Monitoring Systems
23
SmarTire
®
Tire Pressure
Monitoring
System
23
SmarTire
®
Tire Pressure
Monitoring
System
22
Forward Looking
Radar / Camera
22
BlindSpotter
®
9
Valve Type Service Literature Comments
ST-3
™
SD-03-1901
Not used on compressors
or AD-IS
®
air dryers
ST-4
™
TCH-001-040
ST-3
™
• Valves available in service new only.
Safety Valves
ST-4
™
2
Valve Type Service Literature
QR-1
®
SD-03-901
QR-1C
®
SD-03-904
QRN
™
SD-03-905
QR-L
™
SD-03-906
Quick Release Valves
QR-1C
®
QR-L
™
• QRN
™
and QR-L
™
available in service new only.
• QR-1
®
and QR-1C
®
available in service new and remanufactured exchange.
QR-1
®
QRN
™
Valve Type Service Literature
SR-5
™
SD-03-4516
SRC-7000
™
SD-03-4656
Trailer Spring Brake Valves
• SR-5
™
available in service new and remanufactured exchange.
• SRC-7000
™
available in service new only.
18
SR-5
™
SRC-7000
™
Solenoid Valves
24
Valve Type Service Literature
FCS-9700
™
SD-03-10432
SMS-9700
™
SD-03-10433
SMS-9700
™
FCS-9700
™
• Available service new only.
1414
RV-3
™
DV-2
™
Component Service Literature
PR-2
™
SD-03-2010
PR-4
™
SD-03-2010
SL-4
™
SD-06-1800
SL-5
™
SD-06-1804
LP-2
™
SD-06-1600
LP-3
™
SD-06-1600
RV-3
™
SD-03-3515
TR-3
™
SD-03-4650
SV-1
™
SD-03-4020
DV-2
™
SD-03-2501
SS-1
™
SD-03-4010
Miscellaneous Components
PR-2
™
PR-4
™
SL-5
™
SL-4
™
TR-3
™
SV-1
™
LP-2
™
SS-1
™
LP-3
™
• Available in service new only.
• DV-2
™
available in service new and remanufactured exchange.
RV-3
™
1717
Antilock/Traction Stability Components
ATR-1
™
ATR-2
™
ATR-3
™
EC-60
™
Std. Frame
Mount ECU
EC-60
™
Premium Frame
Mount ECU
EC-60
™
Premium Cab
Mount ECU
EC-60
™
Adv. Cab
Mount ECU
EC-60
™
Std. Cab
Mount ECU
Component Service Literature
ATR-1
™
SD-13-4811
ATR-2
™
SD-13-4812
ATR-3
™
N/A
ATR-6
™
SD-13-4861z
EC-30
™
SD-13-4815
EC-60
™
Std. Frame Mount SD-13-4863
EC-60
™
Std. Cab Mount SD-13-4863
EC-60
™
Prem. Frame Mount SD-13-4863
EC-60
™
Prem. Cab Mount SD-13-4863
EC-60
™
Adv. Cab Mount SD-13-4869
MC-30
™
SD-13-4834
M-32
™
SD-13-4870
M-32QR
™
SD-13-4870
TABS-6
™
SD-13-4767
WS-24
™
Straight SD-13-4860
WS-24
™
90° SD-13-4860
SAS-60
™
Steering Angle Sensor SD-13-4869
SAS-70X
™
Steering Angle Sensor N/A
YAS-60
™
Yaw Rate/Lateral
Sensor
SD-13-4869
SAS-60
™
Steering
Angle Sensor
YAS-60
™
Yaw Rate/Lateral
Acceleration
Sensor
EC-30
™
Antilock Traction Relay Valves
Tractor / Truck ABS-6 ECUs
MC-30
™
Trailer ABS
TABS-6
™
Trailer ABS
M-32
™
M-32QR
™
Modulators
• Available in service new only.
ATR-6
™
YAS-70X
™
Yaw Rate/Lateral
Acceleration
Sensor
Component Service Literature
AD-2
®
SD-08-2403
AD-9
®
SD-08-2412
AD-IS
®
SD-08-2418
AD-IP
®
SD-08-2414
AD-SP
®
SD-08-2415
EverFlow
®
N/A
PuraGuard
®
QC SD-08-187B
System-Guard
®
Trailer Air Dryer SD-08-2416
Dryer Reservoir Module SD-98-9808
Cyclone DuraDrain
™
SD-08-2402
AD-2
®
AD-9
®
AD-SP
®
AD-IP
®
EverFlow
®
Module
PuraGuard
®
QC
System-Guard
®
Trailer Air Dryer
AD-IS
®
7
Cyclone
DuraDrain
™
Dryer Reservoir Module
EverFlow
®
Assembly
available in AD-9
®
,
AD-IP
®
and AD-IS
®
configurations
• AD-SP
®
, AD-2
®
, AD-9
®
, AD-IP
®
and AD-IS
®
available In
service new and remanufactured exchange.
Air Treatment
Actuator Type Service Literature
Service Brake Chamber SD-02-1302
EverSure
®
Spring Brake Chamber SD-02-4525
Actuators
20
Brake
Chamber
EverSure
®
Spring
Brake Chamber
• Available in service new only.
Slack Type Service Literature
Versajust
™
SD-05-4630
Manual SD-05-1200
Slack Adjusters
19
Manual
• Available in service new only.
Versajust
™
Foundation Drum Brake
25
• Available in OE only.
Type Service Literature
Extended Service (ES) BW7258
High Performance ES N/A
25
25
TC-2
™
23
21
Extended Service (ES
™
)
Foundation
Drum Brake
25
High Performance ES
™
(Reduced Stopping Distance)
4
Governor
E-10
™
SAS-70X
™
Steering
Angle Sensor
FLR20
Radar Type Service Literature
FLR10 SD-61-4962
FLR20 SD-61-4960
VS-400 BW2771
Blindspotter
®
BW2860
WS-24
™
Wheel
Speed Sensor
TP-5
™
Foundation
Drum Brake
Foundation
Drum Brake
For additional information
contact the Bendix
®
Tech Team
at 1-800-AIR BRAKE
or visit www.bendix.com.
Reference Literature (available online)
BW1114 Quick Reference Catalog
BW5057 Air Brake Handbook
BW9100 Air Brake Service Parts Catalog (on a CD)
BW9600 Service Data Catalog
Bendix
®
brand foundation brake components and actuation systems are brought to you by Bendix Spicer Foundation Brake, a joint venture of Bendix Commercial Vehicle Systems LLC and Dana Commercial Vehicle Products, LLC
AutoVue
®
Camera
AutoVue
®
ECU
Transmitter
Receiver ECU
Display
Antenna