SD-19-5160 Bendix® XVision® Night Vision System 2 5 3 1 6 7 4 10 9 8 Item No. Bendix® XVision® Night Vision System (5010086) consists of: Kit/ Part Piece Number Camera Bracket Kit 5010078 Mounting Kit (CB Mount) 5010081 Mounting Kit (Friction Hinge) 5010082 Harness Kit 5010083 Aiming Adjuster Tool * Camera/ Display Combination * * Kit/ Part is not seviceable and cannot be individually ordered through Bendix. Description Qty.
TABLE OF CONTENTS SAFE MAINTENANCE PRACTICES . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . 3 COMPONENTS . . . . . . . . . . . . . . . . . . . . 3 IR CAMERA BRACKET KIT . . . . . . . . . . . 4 CB STYLE MOUNTING KIT . . . . . . . . . . . 5 FRICTION HINGE MOUNTING KIT . . . . . . 5 HARNESS KIT . . . . . . . . . . . . . . . . . 6 AIMING ADJUSTER TOOL . . . . . . . . . . .
SAFE MAINTENANCE PRACTICES WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEATH: When working on or around a vehicle, the following general precautions should be observed at all times. 1. Park the vehicle on a level surface, apply the parking brakes, and always block the wheels. Always wear safety glasses. 2. Stop the engine and remove ignition key when working under or around the vehicle.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. IR CAMERA BRACKET KIT (PIECE NO. 5010078) INCLUDES: Mounting Bracket Kit (piece no. 5010187) – The mounting bracket is designed to mount to the vehicle roof (horizontal mounting) or faring area (vertical mounting) and needs to be mounted parallel to the lateral axis of the vehicle (side to side). A template is provided to help guide the drilling of holes. Two stud plates with 1/4-20 studs mount the bracket to the vehicle.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Mounting Brackets FRICTION HINGE MOUNTING KIT (PIECE NO. 5010082) Friction hinge mounting allows the driver to use the sun visor during the day and the Bendix® XVision® Night Vision system at night. The display pivots on a pair of friction hinges, similar to a vehicle sun visor. The hinges allow the display to be flipped out of the way of the visor and latched into either position by use of a magnet and striker plates.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. HARNESS KIT (PIECE NO. 5010083) The harness kit includes: IR Camera Harness (piece no. 5010246, service piece no. 801156) – The IR camera harness is approximately three feet long and has three connectors. The 8-pin connector connects to the display harness, the 2-pin connector connects to the IR camera window heater, and the 6-pin connector connects to the IR camera power and video. See Figure 8 and Table 1 below.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Vehicle Harness (piece no. 5010260, service piece no. 801157) – The vehicle harness is approximately 12 feet long and provides power to the Bendix® XVision® Night Vision System. The harness is made of a twisted triwire, which needs to be fused to the vehicle ignition and headlamps. The harness has one 3-pin connector that connects to the display harness. Jumper Harness (piece no. 5010441, service piece no.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. AIMING ADJUSTER TOOL T h e ai m in g adj uste r to o l i s inc lu d e d w it h B endix ® X V isi on ® Night V isi on System k it , cannot be ordered individually. It is the only tool should be used to install the IR camera onto aiming adjusters. the but that the Combiner Intensity Control IR CAMERA/ DISPLAY COMBINATION The IR camera and display are serviceable and can be ordered individually.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. REPLACEMENT KITS The following five kits contain replacement parts for the Bendix® XVision® Night Vision System. Each of the replacement kits can be ordered through Bendix. For instructions on installing replacement parts, see the appropriate section of Servicing the XVision System, beginning on Page 10. AIMING ADJUSTER REPLACEMENT KIT (PIECE NO.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. ELECTRICAL SYSTEM OPERATING INPUT VOLTAGE POWER AND GROUND (POWER INPUTS) The IR camera is operational in the temperature range between -40°C to 60°C. Normally, the IR camera takes about 45 seconds to warm up. However, as the external temperature gets closer to the extremes listed, the warm-up time will begin to approach two minutes. Refer to Figure 19. WARNING: Vehicle power and headlight circuits MUST be fused.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Driver’s Center line of Sight Mounting bracket can be anywhere along driver’s center line of sight and must be parallel to lateral axis of vehicle 2. Disconnect the IR camera connector (6-pin) and the window heater connector (2-pin) of the IR camera harness. 3. Remove the IR camera and IR camera harness from the IR camera bracket. The IR camera harness should be tied to the bracket with a cable tie.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Attach the IR camera to the IR camera bracket 13. Position the IR camera onto the factory-installed aiming assemblies. Refer to Figure 22. 14. Rotate the pivot locks on the ends of the aiming assemblies 1/4 turn clockwise, using the included aiming adjuster tool. This will lock the IR camera in position. 15. Adjust the harness, ensuring that it is not pulled tight, which could cause a water leak into the camera.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Replacing the Aiming Adjusters 1. Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise. 2. Remove the IR camera from the IR camera bracket to get easier access to the connectors. 3. Disconnect the 6-pin IR camera connector and the 2-pin window heater connector of the IR camera harness from the IR camera. Cut the cable tie to allow access. Refer to Figure 24.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. IR CAMERA WINDOW Maintaining The IR camera window, a 1.3 mm thick silicon disk, is an optical element and should be cleaned when it becomes dirty or filled with debris. Dirt and debris can affect the IR camera performance. 8. Turn the bezel heater assembly 1/4 turn clockwise to reattach it to the IR camera. Note: Ensure the window is positioned correctly or it can be damaged when installing the bezel. 9.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. IR CAMERA WINDOW HEATER REPLACEMENT 1. Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise. 2. Remove the IR camera from the IR camera bracket to gain easier access to the connectors. 3. Disconnect the 6-pin IR camera connector and the 2-pin window heater connector of the IR camera harness from the IR camera. 4.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. DISPLAY Maintaining the Fold Mirror Maintaining the Combiner Mirror Remove heavy dirt or grit from the fold mirror with air. Clean the fold mirror with a soft, damp cloth moistened with window cleaning solution. Shop rags and paper towels will scratch this optical surface. The combiner is a sensitive optical element and should be cleaned when it becomes dirty or filled with debris.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Display Bracket Replacement - CB Style Mount (Dashboard) Display Bracket Replacement - CB Style Mount (Overhead) 1. Unscrew and disconnect the 25-pin connector of the display harness. Refer to CB Style Mount (Dashboard) procedure. 2. Unscrew the threaded knobs from the display and brackets. Set the display, knobs, and washers aside. Exercise care to prevent dropping the washers into the venting on the dash. 3.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. Display Replacement IMPORTANT: The display is not waterproof and should not be exposed to rain, snow, or moisture. Under extreme conditions, water may enter the circuitry through the panel buttons. In general, treat the display as you would a pocket calculator or other small non -waterproof electronic instrument.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. wrench to approximately 15 to 20 in-lbs. or until the o-ring is slightly flattened. 21. Loosely install the harness tie-wrap around the harness. 16. Route the IR camera harness to the “A” pillar of the cab. 22. Position the IR camera onto the factory-installed aiming assemblies. Refer to Figure 33. 17. Connect the 8-pin connector of the IR camera harness to the display harness. 23.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. 27. Re-install the headliner and the “A” pillar cover. TABLE 6 - VEHICLE HARNESS WIRING 28. Turn on the system to verify that it is operating correctly. Vehicle Harness Connector 3 Contacts 29. Aim and adjust the IR camera. Refer to Aiming the IR Camera on pages 20 and 21. Display Harness 1. Unscrew and disconnect the 25-pin connector of the display harness. 2. Remove the trim pieces covering the harness.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. AIMING THE IR CAMERA The aiming adjusters on the IR camera bracket allow the forward field of view (FOV) of the IR camera to be adjusted horizontally and vertically. The adjustment screw head(s) will accommodate an E8 external Torx® or a T15 internal Torx®. Combiner Image When the IR camera is mounted, adjust the horizontal and vertical aiming adjusters to align the IR camera FOV with the display.
Parts/kits listed are now obsolete and are no longer serviceable through Bendix. VERTICAL AIMING AND ADJUSTING The virtual image should be aligned vertically so that the horizon appears in the lower one-half to one-third of the combiner. Keeping the image at this adjustment should provide a view of the road when the vehicle is driven up and down hills. Combiner Image Horizon The vertical aiming adjusters can accommodate approximately ±4 degrees of movement.
FIGURE 43 - ELECTRICAL WIRING DIAGRAM FOR BENDIX® XVISION® NIGHT VISION SYSTEM 23
TROUBLESHOOTING Troubleshooting Your Bendix® XVision® Night Vision System Situation No image on the display. Bendix logo does not appear during power-up, combiner and fold mirror are open. Possible Solutions Check that the combiner is open to an angle that allows you to see the image. Make sure the vehicle accessory power, headlights, and the XVision system are all on. Check that the display intensity is set at an appropriate level to view the image.
Situation IR camera image is not displayed after the Bendix logo fades away on the display. Possible Solutions Wait two minutes after the Bendix® XVision® Night Vision System has been powered to view the IR camera image. Check to see if the IR camera window is blocked. Headlamps were turned off and the XVision system timed out (approximately 7 seconds after the headlamps are turned off the display will turn off.) Check to see if the IR camera is aimed correctly. Display image is upside down.
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