User's Manual

29
1. Wire brush circumference of rotor to remove dirt and rust, and
then clean rotor in a non-toxic, greaseless cleaner.
CAUTION: Use of a petroleum-based cleaning solvent
may leave a residue which could
damage lining material.
2. Visually inspect rotor for heat checks, cracks, grooving, or
scoring beyond a depth of .030". If the rotor is:
• cracked - replace rotor.
• heat checked, but no cracks - reuse rotor.
Note: Many heat checks are similar in appearance to cracks.
If in doubt, a crack is de ned as a "surface split"
radiating into or from an edge of the rotor and/or
over 75% in length.
• grooved or scored -
- less than .030" - reuse rotor as is
- more than .030" - resurface rotor
1. The rotor should be resurfaced by mounting in an appropriate
brake lathe and removing the least amount of material
possible to ensure a smooth face.
2. Depending on the amount of braking surface scoring present,
every effort should be made to remove equal amounts from
each rotor face.
Note: Before installing on the vehicle, ensure that the rotor is
clean and re-inspected. After installing on vehicle, verify
that the lateral runout is within speci cation. See "Rotor
Runout Check" section.
Cleaning and Inspection
Replacing Rotor
Rotor Resurfacing
Good Rotor:
More than 43 mm (1.7 in.)
Replace Rotor:
Less than 43 mm (1.7 in.)
1
!
3. Measure thickness of area between rotor faces. The rotor
must be replaced if thickness is less than 41 mm (1.61 in.).
Replacing Rotor